Kawasaki Teryx Bikini Top Buckle Straps Installation Instructions

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Filed Under (Kawasaki) by admin on 03-05-2012

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Thread the front straps through the buckles. Do not tighten yet. Repeat on both sides. Thread Front Straps through Buckles Use a 19mm wrench to remove the existing bolt in the support cage. Slide a Buckle Strap over the bolt and reinstall it in the cage. Repeat on both sides of the vehicle. Install Buckle Straps Place Bikini on Vehicle Drape the Bikini over the vehicle. Thread Rear Straps through Buckles Thread a rear strap under the headrest support and through the buckle. Do not tighten yet. Repeat on both sides

Kawasaki Teryx Electric Steering Installation Manual

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Filed Under (Kawasaki) by admin on 29-04-2012

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installation Instructions for Kawasaki Teryx 1. Before installation, center steering wheel and verify tires are straight. 2. Begin by removing all Phillips screws retaining the plastic hood to the front grill, headlights, and frame structure and remove front clip assembly. 3. Remove plastic shroud by removing the 4 phillips screws that retain it to the frame. 4. There are 2 bolts that hold the steering column tube in place and you need to reach up under frame work to get to them. They are 14 mm and you need a box and open end wrench to access them. Loosen the upper one and remove the lower one. Remove the pinch bolt at the column shaft and u-joint. Remove the lower pinch bolt at the rack and u-joint and while tilting the column up and down remove the stock steering shaft.
5. Once the shaft is removed, you are ready for installation. Your bracket and motor has come completely assembled as shown below. You will need to remove the lower shaft from the motor to install it. After removal of the shaft you will need to loosen the 3 mounting bolts from the bracket to the motor to allow clearance for the bracket to slide over the frame piece where it will mount

2008-2009 KAWASAKI TERYX HEADLAMPS HIDTERYX HID KIT INSTALLATION INSTRUCTIONS

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Filed Under (Kawasaki) by admin on 25-10-2010

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a. Remove rubber boot from the back of the headlamp housing assembly. b. Push down on metal latch and pull away from lip to release halogen bulb. Pull out halogen bulb. c. Insert HID bulb, line up bulb to fit into the bulb holder, lower latch to lock bulb in place. d. Replace Rubber boot on the back headlamp assembly. (Make sure to pull wires through the center of the rubber boot first before you start to pull down boot on the back of the headlamp assembly.) e. Make sure that the wiring, coming from the HID bulb, clears the black plastic housing that encases the headlamp assembly so connection from the bulb to the ballast is possible. If installed correctly there is no need for drilling or modifications of any type. 2. Ballast a. Mount ballast in location of your choice – recommended near the headlight. 3. Wiring Note: DO NOT modify the wiring that runs from the HID bulb to the ballast. It will cause the system to work improperly. It will void the warranty . a. Once ballast is installed connect corresponding wires from HID bulb to corresponding male / female plugs on ballast. b. To connect wiring from ballast to Teryx primary system i. Find wire extension with white triangular head with black, yellow & green wires at opposite end ii. Connect black off extension to black wire coming off ballast iii. Connect Yellow / Green wire to red wire coming off ballast iv. Connect triangular head to corresponding plug on Teryx Factory Wiring End

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Kawasaki Teryx Bowkaddy Installation Instructions

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Filed Under (Kawasaki) by admin on 25-10-2010

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The most effective method of mounting Bowkaddy on a Kawasaki Teryx is with the use of Kaddy Bracket UTV. However, one small after-market modification is necessary to make the bracket fit the rear roll bars on these side by side vehicles. Two additional 21/64″ holes must be drilled in the bracket at the locations shown in the image below. For more product and installation information,

Kawasaki Teryx Skid Plate Installation And Removal Instructions

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Filed Under (Kawasaki) by admin on 25-10-2010

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1. Let skid sit in sun or inside house at room temperature for a couple hours. Cold weather can shrink plastic slightly but this is not an issue once installed. 2. Remove Stock Teryx Hardware/skids and set aside hardware to use on new skid 3. You have a couple options in mounting the new skids. 1) remove stock metal engine inspection cover underneath Teryx, or 2) using UHMW skid as template cut out hole in inspection cover (A below) to allow access to oil filter. Cut hole substantially larger than skid hole so as not to cut yourself when removing/installing oil filter 5. Fasten all main skid bolts and washers, but do not tighten all the way so that you are able to move skid slightly to center all bolt holes. 6. Fasten all front and rear skid bolts and washers, but do not tighten all the way so that you are able to move skid slightly to center all bolt holes. . Once skids are in desired location tighten all bolts 9. You will be required to drill 2 – 3/16 pilot holes in the 2 rear most main skid mounting locations. Use the supplied self tapping bolts and washers to attach skid in these locations

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Kawasaki Teryx Fuel Gauge Kit Installation Manual

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Filed Under (Kawasaki) by admin on 25-10-2010

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You will now proceed to drill the hole using a 1″ Hole saw similar to the one shown. Fig 2 As you drill the hole you will periodically check to see how deep you’ve gone, the goal is to cut as close as possible but not go all the way through. It helps to blow away the loose bits of material before you pull the saw back to check. Fig 3 You will want to carefully remove all loose bits of plastic from the cut channel. Once finished it should look like this before proceeding. Fig 4 Now insert a T handle wrench into the hole to keep the plug from falling in as shown, a screwdriver will work as well. Use a box cutter to finish the cut and pop the plug out using the T handle.
Black Rhino Performance Page 3 of 4 Fig 5 Once you have made the cut all around the plug will pop out. Now is a good time to check and make sure that you didn’t drop a bunch of cuttings in the tank. If you were careful there shouldn’t be anything in there. Fig 6 Now that that is finished it is time to install the sender. First you will want to coat both sides of the cork gasket with a petroleum resistant gasket sealant. The pattern of the holes is not symmetrical so make sure the holes on the sender line up with the gasket. Fig 7 Finish the installation by hand tightening the screws and just tight enough without forcing the gasket out from under the sender. Let the cork do its work, over tightening can cause leaks. Fig 8 When finished, it’s a good idea to silicone the contacts of the sender. This helps to prevent shorting or damaging the sender or gauge.

Kawasaki Teryx Roof Installation Manual

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Filed Under (Kawasaki) by admin on 25-10-2010

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1. Place Roof Panel on top of UTV Roll cage and center front to back, and left to right. 2. Using Figures 1 Below – place UTV Roof Mounting Brackets on Roof and using a marker, mark the position of the holes needed for each Roof Mounting bracket . For rear of roof mounting, use existing slotted bracket and mark one hole through the factory slotted brackets as shown in Figure 2. Figure 1
Copyright 2007 DiamondBack Automotive Accessories, Inc. Page 3 Figure 2 3. Next, remove the roof from the roll cage and using a drill with 1/4″ bit, drill holes using the marks as a guide. 4. Cut (4) 3″ strips of adhesive foam and apply to roof in between holes to prevent roof rattling once mounted. Foam should run in the direction of the roll cage as shown in Figure 1 above. 5. Next, reposition the roof on the roll cage according to step 1. 6. Prior to attaching the roof mount brackets, cut the remaining adhesive foam in half and apply one section to the roof in the center of the roof where roof and each roll cage bar meet as shown in Figure 1 above. If additional tape is required to prevent rattling it can be purchased from any hardware store as window sealant foam tape. 7. Next, attach the roof mount brackets according to Figure 3. Use channel locks or pliers to hold top of carriage bolt and turn nut with 7/16″ socket.

Kawasaki Teryx Dash Frame Installation Manual

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Filed Under (Kawasaki) by admin on 25-10-2010

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The BRP Dash Frame mounts in place of the factory cup holder/storage pocket. Remove the screws holding the cup holder or storage pocket from the back of the dash and remove it. Hold the Dash Frame up on your dash. The top of the frame includes a channel that your dash slips into to provide support. Press the frame firmly up and against the dash. Be sure the frame is centered and straight. Using the frame as your template drill out the two top holes using a 13/64″ drill. Each hole is located at the top corner of the frame. Alternatively, you can mark the location of the holes, then drill them out with the frame removed. Using the smaller button head bolts supplied with this kit, along with the nylock nut and rubber backed washer, mount each of the two top corners of the frame. Use caution when tightening however. The angle of the dash frame is different than the angle of your plastic dash. The two bolts are only needed to snug the frame against your dash. You should only snug the bolt up, but don’t tighten it down. Looking from the back of the dash, you’ll see that the rubber washer does not lay flat against the plastic of the dash. This is correct. Again, these bolts are only to snug the frame against your dash and should not be tightened down. Doing so could damage your dash. The supplied nuts are nylock and will not back off even though the bolt is not tightened.

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