2000-2010 KTM X2 SWITCH WIRING HARNESS Removal and Installation Manual

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Filed Under (KTM) by admin on 25-01-2012

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The included 3600-SWHA switch harness is intended for use with offroad models that do not come with a Hi/Low beam switch from the factory. The harness is compatable with stock AC lighting electrical systems as well as high output DC electrical systems. 1. Remove the stock numberplate or headlight. Remove the stock kill switch from handlebars and replace with the 3600-SWHA switch. 2. Remove the gas tank. Route the white and black leads from the 3600-SWHA under the tank following the wires from the stock kill switch. Disconnect the stock kill switch bullet and connect the white wire of the 3600-SWHA to the wiring harness. Disconnect the stock kill switch ring terminal and connect the ring terminal of the 3600-SWHA. Fully remove the stock kill switch. Be sure all the wires are safe from being burned or pinched and re-install the gas tank. 3. Disconnect the two female spade terminals from the stock headlight switch (if present). Connect the terminal with the yellow wire to the red power lead from the switch. Connect the white wire to the blue accessory output from the switch. Be sure the clear silicone sleeves are covering the stock plastic housings. 4. Connect the X2 headlight to the switch headlight plug. Note: The stock headlight plug will not be used for the X2 installation, but is still functional for connecting the stock headlight. The stock plug will turn on and off with the new headlight switch, and will be powered in either of the Low or High Beam positions

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HONDA CT 70 Owner's Manual

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Filed Under (Honda) by admin on 23-04-2011

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INSTRUMENT AND INIHCATOH LAMP Speedometer I) is located on the headlight case and odometer 2′. incorporated in the speedometer indicates total distance travelled. Gear speed range indicators l’_§t‘- are Curved bare shown on the Epeeciometer dial plate to indicate the recommended operating range of the respective gears. High beam indicator lamp tredi i is located at the right side of the speedometer. This lamp will he on when headlight is on high beam. mph
‘.1_ Speedometer -fgi Odometer -Ffij Gear speed r.|nge indicators L @ High boom indicator lamp I “5′ Page 13 I  ELECTRICAL CONTRUIB I lGilTIUi’~l SWIICH The ignition switch is located on the left side of the main pipe. Functions of the respective 5″.’t'lt’C|’t positions are shuvvn in the chart helovv. t lgtttttttn sti, |tch Kev position I unction ii] OFF Slfitigiertzttrical circuit I5 opened, engine ‘t.’t.’||| not I3. Electrical circttit is closed, engine can be started {for day time operattioni 4 Eiectrical circuit is closed, engine can be “-3 started {for night time operation? Key removal Key can be
removecl Kev can not be removed Kev can not he removed age 14 10 0 HEADLILIHT BEAM CDH’TROL SWITCH The headlight beam control switch {D is located on the left handle grip. “L” is low beam position llow beam light and tail light on]. “H” is high beam light and tail light on. The headlight will only operate when the ignition switch is in the on posi- tion. Reler to ignition switch page 9.eat “$2, i 1| ma‘ ‘ aw Lg; Headlight beam contxul switclr -”‘ @ “I.” position {ii “ll” position , ._ _. i HORN BUTTON This is a push button switch Q) to-zated on the right handte grip. When the horn button switch is depressed the horn wlll operate

HARLEY DAVIDSON ENGINE GUARD-MOUNTED FOG LAMP KIT INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 19-02-2011

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VRSC models: See Figure 3. Place the wire harness from the kit into the area in front of the battery. Do not block the air intake opening. All models except VRSC and 2004 and later XL models: See Figure 4. Install the wire harness from the kit. Place the relay in the opening of the frame under the seat area, and route the long leg of the harness forward along the frame backbone. 2004 and later XL models: See Figure 5. Remove the nuts retaining the ignition module (1) and temporarily reposition the module as shown. Place the relay in the recessed area (2) of the oil reservoir. Install the ignition module. Route the long leg of the harness along the frame backbone. CAUTION 1 WARNING -J02798 Figure 3. Install Fog Lamp Wiring Harness (VRSC Models) Place harness into this area but do not block air intake Air intake i04372 Battery Figure 4. Install Fog Lamp Wiring Harness (All Models Except VRSC. Dyna Model Shown) i02286.eps 1. Relay 2. Ground stud 3. Long leg of harness 2 1 3 2 of 6 Figure 2. Fog Lamp Wiring Harness Figure 1. Fog Lamp Schematic Ground To low beam To main circuit breaker Fuse N.O. Contact Switch Coil Fog lamp Fog lamp i01360a Relay 1. Fuse block 2. Relay 3. Connector to power 4. Ring terminals (Ground) 5. To fog lamps 6. Unterminated wire to low beam 7. Switch with boot and bracket 4 2 5 6 7 1 3 i05708 5. All 2003 and earlier models and VRSC: Cut the connector from the white power lead, and replace it with the ring terminal supplied in the kit. 6. All 2003 and earlier models, except VRSC: Connect the white wire with the ring terminal to the copper stud (BAT) terminal of the main circuit breaker. All 2004 and later models, except VRSC: Connect the white wire with connector to the B+ connector on the harness. All VRSC: Connect the white power lead to the battery positive terminal. 7. See Service Part illustration. Connect the black ground wires with the two ring terminals to the ground stud under the seat, or at any good electrical ground point. Secure the kit harness to the adjacent harnesses with cable straps (item 6) from the kit. When routing wires through the front fork, make sure the wires are clear of moving parts, to avoid pinching and possible short circuits. 8. Route the forward end of the harness past the steering head, and route the lamp switch leg of the harness along the left side of the handlebar to the clutch control. 9. See the Service Parts illustration. Obtain the switch mounting bracket (item 11) from the kit. Unscrew the boot from the lamp switch, and install the switch into the bracket. Replace the boot on the switch. NOTE If the boot becomes worn or damaged, or is lost, replace the boot to prevent moisture from entering the switch. See the Service Parts illustration (Item 12). 10. See Figure 6. Remove the lower screw (1) and washer from the clutch control clamp (3), and install the lamp switch and bracket assembly (2). Install the screw and washer and tighten to 60-80 in-lbs (7-9 Nm). 11. See the Service Parts illustration. Secure the lamp switch leg of the harness to the handlebar using the wire harness retainers already on the bike. Snap the retainers into the holes in the handlebar. 12. Remove the headlamp assembly. See HEADLAMP – REMOVAL instructions for the correct model in the Service Manual. CAUTION 3 of 6 -J02798 Figure 6. Install the Lamp Switch on the Clutch Control Clamp i04370 3 1 1. Lower clamp screw 2. Lamp switch and bracket assembly 3. Clutch control clamp 2 Figure 5. Install the Wiring Harness (2004 and Later Models) i05712 3

KTM 125 SX, EXC 200 EXC, XC, XC-W 250 SX, EXC, XC, XC-W 300 EXC, XC, XC-W OWNER'S MANUAL

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Filed Under (KTM) by admin on 27-11-2010

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Short circuit button (SX) The short circuit button [1] turns off the engine. When pressing this button, the ignition circuit is short-circuited. Combination switch (EXC) The light switch has 2, respectively 3 switch positions. [A] = Light off (this function is not available in all models) [B] = Low beam on [C] = High beam on You may use button [2] to actuate the horn. The red short circuit button [3] serves to switch off the engine. Leave the switch pressed until the engine stops. Headlamp switch (XC-W) In this model the headlamp is switched on with the pull switch [4] . Flasher switch The flasher switch is a separate unit and is mounted on the left portion of the handlebar. The wire harness is designed in a way that whenever you want to use your bike off-road, you can dismount the entire turn indicator system without affecting the function of the remaining electrical system. Flasher left Flasher right Emergency OFF switch (Australia) The emergency OFF switch [5] is located next to the throttle grip. Primarily designed as safety or emergency OFF switch, it should normally not be in its activated state. In this position, the ignition circuit is shorted; if the engine is running, it will stall immediately, if it is at standstill, it will not start. In this position, the ignition circuit is enabled; the engine should start. 1 2 3 5 A B C 4
ENGLISH 12 Filler cap To open it: turn filler cap counter-clockwise. To close it: put filler cap back on and tighten it by turning it clockwise. Install tank breather hose [1] without kinks. Filler cap (XC, XC-W) To open the filler cap: Turn the filler cap 45 ° counter-clockwise. To close the filler cap: Put the filler cap on and turn it 45 ° clockwise. Fuel tap OFF In this position the fuel tap is closed. No fuel can flow to the carbure- tor. ON During operation the twist grip must be turned to ON. This means that the fuel can flow to the carburetor. With the twist grip in this position the tank will be emptied until only the reserve is left. RES The reserve tank cannot be tapped until the rotating handle is turned to the RES position. Fill the tank as soon as possible and remember to turn the rotating handle back to the ON position so that you will have backup fuel next time, too. Reserve of the 8.5 l tank . . . . . . 1.3 l (0.32 USgallons) Reserve of the 10 l tank . . . . . .1.7 l (0.45 USgallons

Kawasaki VN2000 LIGHT BAR INSTALLATION AND OWNER'S MANUAL

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Filed Under (Kawasaki) by admin on 25-10-2010

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1. Make certain the motorcycle is securely positioned for this installation. Cover the front fender with a protective cloth to avoid scratches. 2 . Remove caps that cover the headlight screws. Remove headlight screws. (Small Screwdriver and #2 Phillips Screwdriver) Figure 1 and 2. 3. Disconnect headlight at two places. Set light aside. Figure 3. 4. Disconnect the Right (Orange) and Left (Blue) turn signal connectors. 5. Remove the Screws with the 8mm hex head that hold the turn signal bar to the under side of triple clamp. Remove turn signal bar. Bar and screws will not be re-used. (8mm Socket) Figure 4. PREPARATION INSTALLATION 6. Mount the Light Bar Assembly. Hold Light Bar in place at underside of triple clamp. Use the M6 x 16 Screws with a Flat Washer to install the Light Bar assembly. Tighten Firmly. (5mm Hex Key) Figure 5. 7. Route the Light Bar Wires to the back and into headlight shell. WIRE LIGHT BAR HELPFUL WIRE TIPS: A. Keep the Right and Left Wires of the Light Bar in separate groups. B. Inside the headlight shell, the wires bundled in the Blue Connectors are for Right side operation and Orange Connector is Left. C. You will need to remove 2-3″ of electrical tape from the Blue/Yellow Stripe, Low Beam Wire inside the headlight to have room for two Scotchlok Connectors going to this wire. (Scissors) Figure 6

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