Honda CRF/ TRX 450R Camshaft Installation

0

Filed Under (Honda) by admin on 19-11-2011

download
Break-in of this camshaft is important and you should adhere to all of the following instructions. It is also very important to use plenty of engine assembly lubricant, recommended is Coastal Engine Assembly Lube or Clevite 77, both are available from most automotive supply companies. We recommend you change the engine oil before the initial start-up of the engine after the assembly. Then change the oil again after the break-in of the cams to remove the excess
phosphate from the coated cams. These steps will help ensure that the camshaft breaks-in properly and that you have a long lasting product. Using full synthetic engine oil during break-in is not recommended but, is OK to use after the one-hour break-in period is over. Following a regular maintenance schedule is the best way to ensure durability and performance over the long run. Cleanliness is always a good place to start. Make sure the motorcycle is cleaned thoroughly before you start. It would be advisable to use an engine degreaser on the frame and the engine. Remove the fuel tank and thoroughly clean the inside of the frame rails, around the carburetor, and behind the radiators. Be sure to remove the ignition coil assembly and using high-pressure air, clean the spark plug hole out before the plug is removed. This will ensure a clean engine during the assembly process and less of a chance of thread damage and/or dirt contamination in the engine during reassembly

HONDA CT110 SERIES MOTORCYCLE Cold engine Starting Procedure

0

Filed Under (Honda) by admin on 15-11-2011

download
Prime the engine before starting by cranking the engine several times with the kick starter. The ignition switch should be OFF, the choke lever Fully ON (A) and the throttle opened slightly. Flooded Engine If the engine fails to start after several repeated attempts, it may have become flooded with excess fuel. To clear the engine, turn off the engine stop switch and lower the choke lever to Fully OFF (B). Open the throttle fully and crank the engine several times with the kick starter. Turn the engine stop switch to RUN and open the throttle slightly; start the engine using the kick starter When service is required, remember that your authorized Honda dealer knows your motorcycle best and is fully equipped to maintain and repair it. The scheduled maintenance may also be performed by a qualified service facility that normally does this kind of work; or you may perform most of the work yourself it you are mechanically qualified and have the proper tools
and service data. • These instructions are based on the assumption that the motorcycle will be used exclusively for
its designed purpose. Sustained high speed operation, or operation in unusually wet or dusty conditions, will require more frequent service than specified in the MAINTENANCE SCHEDULE. Consult your authorized Honda dealer for ecommendations applicable to you individual needs
and use

Incoming search terms:

1991 MAINTENANCE SCHEDULE FOR MR2, PREVIA & LAND CRUISER

0

Filed Under (Toyota Manuals) by admin on 27-10-2011

download
For 1991 models, the Toyota owner’s manual offers 3 maintenance sections within the maintenance chapter following the introduction page as follows: (1) GENERAL MAINTENANCE This section describes maintenance items which are the owner’s responsibility. (2) SCHEDULE A This schedule is for those Toyota vehicles which may require more frequent maintenance, due to driving conditions, environment, etc. This was formerly known as the “Severe” schedule. (3) SCHEDULE B This schedule is Toyota’s minimum maintenance requirement. Items on this schedule must be performed to maintain Toyota’s warranty coverage. This was formerly known as the “Normal” schedule. The highlights of required service are as follows: – Every 7,500 or 12 months / oil and filter change – Every 15,000 or 24 months / chassis components service – Every 30,000 or 36 months / engine and chassis service A summary of the 1991 maintenance schedule “B” chart for three 1991 Toyota models is provided on page 3 of this bulletin for your convenience and quick referenc

Incoming search terms:

TOYOTA ELECTRONIC TRANSMISSION CHECKS & DIAGNOSIS

0

Filed Under (Toyota Manuals) by admin on 16-09-2011

Download
The transmission requires regular maintenance intervals if it is to continue to operate without failure. As we discussed in previous sections, transmission fluid loses certain properties over time and especially due to heat. The Maintenance Schedules found in the repair manual or the Owners Manual indicate the appropriate replacement schedules based on how the vehicle is used. Schedule A for example, recommends replacement of the fluid every 20,000 miles or 24 months. Whereas Schedule B recommends just an inspection of the fluid every 15,000 miles or 24 months and no replacement interval. The chart below indicates which maintenance schedule to follow based on the use of the vehicle.

2005 Honda CRF450R OWNER'S MANUAL AND COMPETITION HANDBOOK

0

Filed Under (Honda) by admin on 02-12-2010

download
Normal Engine Stop 1. Shift the transmission into neutral. 2. Turn the fuel valve OFF. 3. Lightly open the throttle (1) 2 – 3 times, and then close it. 4. Depress and hold the engine stop button (2) until the engine stops completely. Failure to close the fuel valve may cause the carburetor to overflow, result in hard starting. Emergency Engine Stop To stop the engine in an emergency, press the engine stop button. Basic Operating Instructions 15 Help assure your CRF’s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles (25 km). During this period, avoid full-throttle starts and rapid acceleration. This same procedure should be followed each time when: •piston is replaced •piston rings are replaced •cylinder is replaced •crankshaft or crank bearings are replaced Break-in Guidelines 16 Basic Operating Instructions Servicing Your Honda 17 Servicing Your Honda Keeping your CRF well maintained is absolutely essential to your safety. It’s also a good way to protect your investment, get maximum performance, avoid breakdowns, and have more fun. To help keep your CRF in good shape, this section includes a Maintenance Schedule for required servicing and step-by-step instructions for specific maintenance tasks. You’ll also find important safety precautions, information on oils, and tips for keeping your Honda looking good. An ICM (Ignition Control Module) system is used on this motorcycle; consequently, routine ignition timing adjustment is unnecessary. If you want to check the ignition timing, refer to the Honda Service Manual (page 156).

Incoming search terms:

HONDA PHANTOM OWNER'S MANUAL

0

Filed Under (Honda) by admin on 01-12-2010

download
MOTORCYCLE SAFETY 1 Safe Riding Rules 2 Protective Apparel 2 Modifications 3 Loading and Accessories 6 PARTS LOCATION 9 Instruments and Indicators 11 MAJOR COMPONENTS (Information you need to operate this motorcycle) 11 Suspension 12 Brakes 16 Clutch 18 Fuel 22 Engine Oil 23 Tubeless Tyres 26 ESSENTIAL INDIVIDUAL MPONENTS 26 Ignition Switch 27 Right Handlebar Controls 28 Left Handlebar Controls FEATURES (Not required for operation) 29 Steering Lock 30 Helmet Holder 31 Side Cover 32 Document Compartment 33 Seat 34 Headlight Aim Vertical Adjustment 35 OPERATION 35 Pre-ride Inspection 36 Starting the Engine 39 Running-in 40 Riding 42 Braking 43 Parking 43 Anti-theft Tips MAINTENANCE 44 MAINTENANCE 45 Maintenance Schedule 48 Tool Kit 49 Serial Numbers 50 Maintenance Precautions 51 Air Cleaner 52 Crankcase Breather 53 Engine Oil 56 Spark Plugs 58 Throttle Operation 59 Idle Speed 60 Drive Chain 66 Front and Rear Suspension Inspection 66 Side Stand Page 67 Brake Pad Wear 69 Wheel Removal 74 Battery 77 Fuse Replacement 79 Stoplight Switch Adjustment 80 Bulb Replacement 84 CLEANING 86 STORAGE GUIDE 86 Storage 88 Removal From Storage 89 SPECIFICATIONS 92 CATALYTIC CONVERTER MOTORCYCLE SAFETY

BMW F 650 GS Repair Manual And Maintenance schedule

0

Filed Under (BMW) by admin on 19-11-2010

download
Replace oil in telescopic forks Check the coolant and restore to correct level if necessary *) Replace the coolant (every 2 years) every 2years Check valve clearances, adjust if necessary Replace the spark plug Drain the outlet hose from the air filter box Replace intake air filter If motorcycle is operated in very dirty or dusty conditions, clean or replace the intake air filter every 10,000 km (6,000 miles); check every 3,000 km (1,800 miles) Replace fuel filter (every 20,000 km/12,000 miles) 20,000 km Check clutch play, adjust if necessary Check wheel spoke tension and tighten if necessary more frequently if motorcycle is ridden in severe off-road conditions Examine brake pads and discs for wear, replace if necessary *) more frequently if motorcycle is ridden in severe off-road conditions Check brake fluid level at front and rear and top up if necessary *) Check for operation of brake system and freedom from leaks; repair/replace if necessary *) Replace the brake fluid at least once a year Replace the primary front/rear brake master cylinder cup (every 40,000 km/24,000 miles on a motorcycle with ABS ) 40,000 km Check wheel bearings and replace if necessary *) Check or, if necessary, replace chain, sprocket, chain guide rollers and pinion *) more frequently if motorcycle is ridden in severe off-road conditions Check chain tension and adjust if necessary *) Check battery acid level, add distilled water if necessary more frequently if motorcycle is ridden in severe off-road conditions Clean and grease the battery terminals, if necessary Check steering head bearings and adjust *) or replace if necessary *) Grease the side and main stands Grease the brake pedal Check bolts and nuts on engine mountings, frame connections, exhaust system mountings, swinging fork pivot, suspension levers, brake pedal, main and side stands and quick-release axles for tightness Final inspection with road safety and functional check

BMW Motorcycles K-Models Maintenance Schedule

0

Filed Under (BMW) by admin on 12-11-2010

download
Check operation of sidestand switch (angle); orretracting sidestand linkage (K75′s) Apply silicone sprayto guide rods of adjustable windshield (onlyK1100LT, K75RT) Check torque at the bolts and nuts: • engine to frame • suspension strut mounts • side&centerstand pivot • rearwheel studs • front axle studs, clamp bolts, brake calipermounting bolts Final Inspection with Safety/ Operating check: • Condition of tires and wheels • Lights, horn, and signal system • Telltale and warning lights • Clutch and gearshift • Steering, hand & footbrake, ABS • Instruments (including optional accessories, radio, etc.) • Check &adjust engine idle speed • Check and adjust CO content of exhuast (models with closed loop catclyic con verters • Test ride, visual qualitycheck

Vespa GTS 250ie Maintenance Schedule

0

Filed Under (Vespa) by admin on 11-11-2010

download
km 1,000 5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000 45,000 50,000 55,000 60,000 65,000 70,000 75,000 80,000 Miles 600 3,000 6,000 9,000 12,000 15,000 18,000 21,000 24,000 27,000 30,000 33,000 36,000 39,000 42,000 45,000 48,000 Safety Locks C C C C C Throttle Lever A A A A A A A A A Engine Oil/Filter R C R C R C R C R C R C R C R C R Elec. System/Battery C C C C C C C C C Brake oil/Pads C C C C C C C C C C C C C C C C C Tire pressure/wear C C C C C C C C C Hub Oil R C R C R C R C R Steering/brake/road test C C C C C C C C C Air Filter A A A A A A A A Coolant Level C C C C C C C C Sliding block/Rollers R R R R R R R R Suspension C C C C C C C C Belt (rollers?) R R R R R Spark Plug R R R R Valve Clearance C C C C Every Two years: replace brake oil replace coolant R = replace C = Check A = Adjust/clean