HARLEY DAVIDSON SOFTAIL PASSENGER FOOTBOARD SUPPORT KITS INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 05-04-2011

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INSTALLATION Remove Existing Equipment 1. Remove existing footpeg and attaching hardware. 2. Remove chrome swingarm pivot covers, if so equipped. 3. Do not remove tool box, if so equipped. Install Passenger Footboard Support Kit 1. See Figure 1. Install footboard mounts (1) and (2) as fol- lows: a. Position footboard mount and insert screw (3) through part and into footpeg mounting hole. b. Position semi-circular cutout in mount extending from side of mount around nut of swingarm pivot bolt. c. Tighten screw (3) to 45-50 ft-lbs (61-67.8 Nm). 2. Position footboard support (4) on mounting stud so that bolt hole aligns with machined groove in stud. 3. Insert screw (5) through left side in split hub of footboard support. Thread into tapped hole (right side) of split hub. 4. Tighten screw (5) to 10 ft-lbs (13.6 Nm). 5. Place spring (6) into retaining hole in footboard support. Rest ball (7) on top of spring. 6. Refer to appropriate I-Sheet for instructions to install the footrest (A) and pivot pins (8) for your motorcycle

HARLEY DAVIDSON FRONT SPEAKER TRIM INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 20-02-2011

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Installation NOTE Do not install this product below 60┬░Fahrenheit or the speaker trim will not adhere properly. NOTE Trim rings cannot be repositioned after initial installation so be certain the trim rings are properly aligned. 1. Gently brush or vacuum each speaker grill to remove any dust or dirt particles. 2. Cut 8 one inch long strips of narrow masking tape. 3. Without removing the adhesive backing, position the trim rings against the speaker grill. 4. Rotate trim rings into desired position and hold in place. 5. See Figure 1. Apply masking tape directly to the speaker grill above and below the trim ring cross bar and on both sides of the center Bar and Shield logo. This will serve as an installation template. 6. Remove trim ring adhesive backing. 7. Align trim ring with the masking tape template and press firmly into place. 8. Remove masking tape template. 9. Allow adhesive to cure for 24 hours before operating the motorcycle

HARLEY DAVIDSON SOFTAIL DIAMOND BACK SEAT installation instructions

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Filed Under (Harley Davidson) by admin on 11-02-2011

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Installation NOTE When this seat and tail section are installed, the passenger foot pegs or foot boards and the passenger grab strap must be removed. NOTE: A Service Manual for your model motorcycle is available at your Harley-Davidson Dealer. 1. Refer to applicable Service Manual and remove original seat, foot pegs or foot boards and grab strap. 2. Refer to Tail Section Instruction Sheet for instructions describing how to attach the tail section to the seat and installing the seat on the motorcycle

HARLEY DAVIDSON SADDLEBAG RAIL BRACKET KIT INSTALLATION ISNTRUCTIONS

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Filed Under (Harley Davidson) by admin on 11-02-2011

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Installation 1. See Figure 1. Remove two stock screws and nuts from one side of the saddlebag rail assembly. 2. See the Service Parts illustration. Insert two screws (3) through the screw holes from the opposite direction as the stock screws removed from the rail bracket in Step 1. 3. Place a spacer (2) on the outboard screw. 4. Place a Saddlebag Rail Bracket over the rail assembly. Position the bracket with the square notch on the inboard side of the rail assembly. 5. Fasten the screws from step 2 into the Saddlebag Rail Bracket. Torque the fasteners to 10 ft-lbs (13.5 Nm). 6. Repeat steps 1 – 5 for the saddlebag rail assembly on the other side of the motorcycle

HARLEY DAVIDSON TOURING MODEL BASIC SLIP ON'S INSTALLATION INSTRUCTIONS

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Filed Under (Harley Davidson) by admin on 22-12-2010

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1. Remove both saddlebags and set them aside. 2. Loosen the bolt from the pinch clamp on the front end of each muffl er. 3. Working with one muffl er at a time, support the muffl er (assistance may be required) while removing the 5/16″ bolts from the saddlebag support and slide muffl er off of the head pipe. 4. Repeat the process for the opposite muffl er. NOTE: It may be necessary to use a penetrating lubricant to loosen the muffl er from the head pipe 1. Install the band clamps (supplied) over the front of each muffl er so that the bolt is to the inside and the nut is facing down (Figure 1). NOTE: New band clamps are supplied, do not use the old clamps. 2. Install muffl er by sliding it on to the head pipe and bolting it to the saddlebag support using the stock 5/16″ bolts. 3. Repeat installation procedure for opposite muffl er. 4. Align muffl ers and tighten hardware, beginning with the 5/16″ bolts on the mounting brackets followed by the Torca band clamp. Torque spec. is 40-45 Ft./Lbs. 5. Replace the saddlebags. 6. After installation and before starting motorcycle, completely clean pipes and muffl ers with cleaning solvent and a clean, soft cloth that will not leave a residue. NOTE: Any residue, oil, or fi ngerprints will stain the chrome when the metal heats up. 7. Be sure to tighten all hardware before starting your motorcycle

HARLEY DAVIDSON SOFTAIL Longshot Exhaust System REMOVAL AND INSTALLATION

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Filed Under (Harley Davidson) by admin on 18-12-2010

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the front heat shield over the head pipe and feed the tail end of the hose clamps into the clips. Be sure that each hose clamp is engaged with both clips. Give the screw three to four turns, leaving heat shield loose on the head pipe. Repeat this step with the rear heat shield. Note: The screw end of the hose clamp should be accessible, but not visible when pipe is mounted on the bike. 4. Install the front head pipe using the stock nuts, do not tighten at this time. 5. Install the rear head pipe using the stock nuts, do not tighten at this time. 6. Install the mounting bracket (stamped 304) to the frame, by aligning the two 3/8″ holes in bracket with the two holes in the frame below the right rear footrest, using the two 3/8″-16 x 3/4″ flange head bolts (supplied), do not tighten at this time (Refer to fig.1). 7. Install one muffler clamp over the front (notched end) of each muffler. 8. Slip one muffler onto the rear head pipe. Slide one dog bone shaped nut plate under the bracket that is welded to the backside of the muffler and attach the muffler to the mounting bracket using two of the 5/16″ flange head bolts (supplied), but leave them loose at this time. 9. Repeat step #9 with the front muffler. 10. Adjust the heat shields and mufflers so they are flush where the the two parts meet each other (Refer to figure 2). 11. Align the mufflers so they are parallel when viewing from the right side of the bike, and tighten the 5/16″ flange bolts on the back side of both mufflers. 12. Tighten the two 3/8″ bolts that attach the mounting bracket to the frame. 13. Tighten the two nuts on both the front and rear head pipe flanges. 14. Tighten the two muffler clamps. 15. Rotate the hose clamps on both heat shields so they are accessible with a screw driver and tighten them. 16. Retighten floor board mounting bolts on models so equipped. 17. Be sure to tighten all hardware before starting your motorcycle

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Harley-Davidson V-Rod Destroyer Indy Series Exhaust REMOVAL AND INSTALLATION

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Filed Under (Harley Davidson) by admin on 24-10-2010

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STOCK EXHAUST SYSTEM REMOVAL (DESTROYER) 1. Remove both collector bolts. 2. Remove nuts from both front and rear exhaust cylinder head flanges using a 13mm socket. 3. If the Racepak is installed, remove both O2 and EGT sensors from the front and rear head pipes. 4. Carefully remove complete exhaust from the motorcycle. STOCK EXHAUST SYSTEM REMOVAL (V-ROD) 5. Loosen clamp bolt at front of the collector using a 13mm socket. 6. Remove muffler bracket bolt using a 13mm wrench. 7. Carefully remove muffler and collector assembly from motorcycle. 8. Remove nuts from both front and rear exhaust cylinder head flanges using a 13mm socket. 9. Carefully remove head pipes from motorcycle. 10. Remove the stock exhaust flanges and circlips from both the front and rear head pipes. If the circlips are bent or twisted they should be replaced, Harley-Davidson part number #65045-01 We also recommend replacing the stock exhaust gaskets, Harley-Davidson part number #65109-01 INDY SERIES EXHAUST SYSTEM INSTALLATION 1. Identify front head pipe #7-8002. Install the stock flange and circlip. Install the exhaust gasket and front header pipe, leaving the flange nuts hand tight. 2. Repeat the above step for the rear head pipe #7-8006. 3. Slip the megaphone/collector assembly onto the head pipes, secure with the four springs supplied using the spring puller tool. 4. Rotate the exhaust so there is adequate clearance in all places. 5. Tighten the cylinder head flange nuts for both the front and rear head pipes. 6. Tighten both the EGT and O2 plugs on the front and rear head pipes. 7. Clean all fingerprints from the exhaust using a contact cleaner (or other non flammable cleaner). Fingerprints will leave stains on the pipe once the motorcycle is started. 8. You are now ready to start the motorcycle.