2002 Honda VFR 800 VTEC Power Commander 111-210 Installation Instructions

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Filed Under (Honda) by admin on 26-11-2011

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If you feel that you are having any problems at all with the Power Commander II, disconnect it from your motorcycle. This will allow the motorcycle to run directly off of the stock ECU. The lights don’t come on when I turn the ignition switch on.
Check to make sure connectors are seated and the kill switch is in the “run” position. The on-board adjustment buttons do not hold their settings. Be sure to wait 20-30 seconds after making adjustments before starting or turning off the bike.
Can not upload to or download from the Power Commander II. Check to see that the serial cable is firmly in place. Verify that ignition switch is on and the kill switch is in the “run” position. My mouse uses the same serial port. If your computer has a PS/2 port purchase a DB9 to PS/2 adapter for your mouse. I get a “verify failed….” message when I upload a map to the Power Commander II. Programs running in the background or fluctuations in supply voltage (from outlet) can sometimes cause this error. In most cases, the information was sent properly to the Power Commander II. Pushing
the “upload all” button again should produce a “tables sent and verified” message. I typed in notes, but they didn’t save.
You need to first push the “accept” button in the notes window and then the “save file” button.

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1975-1979 Honda GL 1000. Windjammer IV Vindicator ll Mounting INSTALLATION Instructions

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Filed Under (Honda) by admin on 25-11-2011

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these instructions explain the procedure required to mount either the Windjammer IV or Vindicator II fairing to your motorcycle. We urge you to follow the preparation and assembly sequence from start to finish. This will benefit you directly in several ways: 1) You will be assured the fairing is properly installed and is immediately ready for operation. 2) You will minimize unnecessary confusion, moaning and scraped knuckles. 3) You will protect your ninvestment by doing it right, and 4), with the confidence that nothing has been overlooked, you won’t have to waste time backtracking to correct mistakes. mThat’s time you could spend riding. Thanks for buying Vetter products. We appreciate your business and comments. Sincerely, .The folks at Vetter. _,s cL,_ _, __gg _ _g. _}ฅ M NOTE TO DEALERSHIP PERSONNEL: If you are installing the fairing, we ask that you adhere to this procedure. Following these instructions will help ensure that
your customer remains a customer

BUSHTEC GL1800 STANDARD & DELUXE VERTICAL RECEIVER HITCH SYSTEM Trailer Hitch Installation Instructions

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Filed Under (Honda) by admin on 24-11-2011

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Place the motorcycle on its centerstand on level ground. Remove the four bolts in the seat handles with a 6mm Allen head socket and remove the seat. NOTE: The rubber bushingsinside the seat may fall out during removal; Make sure they are in place upon reassembly.2. Remove both side covers.3. Remove the (5) five bolts in the rear fender (license plate panel, between saddlebags)with a 5mm Allen head socket. Remove the rear fender. NOTE: The fifth bolt is behindthe license plate.4. Remove the (3) three bolts in the passenger floorboard holder cover with a 5mm Allenhead socket. Remove the cover and repeat for other side.5. Remove the (2) bolts in the rear saddlebag guard with a 12mm socket. Remove thesaddlebag guard and repeat for other side 6. Remove the bolt in the muffler hanger using a 12mm socket. Repeat for other side.7. Loosen, but do not remove, the muffler clamps using a 6mm Allen head socket. Rotatethe mufflers down slightly to allow the hitch hoop to slide between the mufflers and the saddlebag

2008-2009 HONDA CBR 1000 RR DUAL CANISTER SLIP-ON INSTALLATION INSTRUCTIONS

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Filed Under (Honda) by admin on 22-11-2011

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INSURE THE EXHAUST SYSTEM AND EXHAUST COMPONENTS ARE FULLY COOLED. 2. INSURE THE MOTORCYCLE IS STABLE ON KICKSTAND OR REAR CENTERSTAND OR SERVICE TABLE. 3. REMOVE THE 3 PLASTIC BUTTONS HOLDING THE PLASTIC COVER OVER THE EXHAUST SERVO. (THIS IS LOCATED DIRECTLY INSIDE THE RIGHT REAR PASSENGER PEG BRACKET) DETACH THE CABLE END FROM THE SERVOnWHEEL AND REMOVE THE ENTIRE CABLE FROM THE RETAINING CLIP. THE ENTIREnCABLE WILL NOW REMOVE WITH THE REST OF THE EXHAUST.REPLACE THE PLASTIC COVER FOR THE SERVO AND REINSTALL THE 3 PLASTIC BUTTONS. 6. REMOVE THE STOCK MUFFLER MOUNTING BOLT. REMOVE 7. REMOVE THE STOCK EXHAUST CLAMP. (IT IS NOT UNCOMMON FOR THE CLAMP BOLT TO BREAK DURING REMOVAL.)b8. REMOVE THE ENTIRE STOCK EXHAUST ASSEMBLY. BE CAREFUL NOT TO SCRATCH THE SWING ARM DURING REMOVAL. 9. REMOVE THE STOCK EXHAUST GASKET FROM HEADER PIPE IF IT DID NOT COME OFF WITH THE STOCK EXHAUST. THIS GASKET WILL
NOT BE USED. 10. PREASSEMBLE THE HYPERFLO EXHAUST BEFORE INSTALLING. HYPERFLO RECOMMENDS YOU DO THIS PORTION ON CARPET OR A CLEAN PADDED AREA. YOU MAY ALSO USE THE PLASTIC BUBBLE PACKAGING AS A PAD TO PROTECT THE CANISTERS DURING PREASSEMBLY. 11. PREASSEMBLE THE LARGE DIAMETER CAN TO THE S-PIPE FIRST. INSTALL THE SPRING ON THE CANISTER FIRST AND PULL AWAY FROM THE CANISTER TO INSURE YOU DO NOT SCRATCH THE CANISTER

HONDA XL 1000 V VARADERO 2005 AKRAPOVIC SLIP- ON SP SERIES EXHAUST SYSTEM

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Filed Under (Honda) by admin on 21-11-2011

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coat the bolt and interior side of the metal clamp with Akrapovic anti-seize lead-free copper paste (black tube)
2. correctly position and install the graphite inner sleeve and metal clamp 3. slide the link pipe onto the stock collector 4. hand tighten the bolt of the link pipe bracket 5. make sure the link pipes are not touching the frame and other parts 6.
perform the process on both sides of the motorcycle installing the muffler: 1. position the muffler correctly and slide it onto the outlet side of the link pipe (Figure 17) 2. attach the springs at the muffler – link pipe joint (Figure 18) 3. correctly position the carbon-fiber clamp and slide it onto the muffler – bear in mind the left offset of the carbon-fiber clamp for the right muffler and the right offset for the left muffler viewed from the rear. WARNING: open the clamp to slightly wider than the diameter of the outer sleeve of the muffler – do not scrape it along the muffler outer sleeve! (Figure 19) 4. hand tighten the carbon-fiber clamp onto the stock chassis hanging bracket – use the bolts, washer and spacers supplied in the Akrapovic kit. Do not fully tighten. Make sure the additional parts from the Akrapovic kit are correctly installed. (Figure 20, 21, 22) 5. make sure the muffler is not touching other parts of the motorcycle 6. perform the process on both sides of the motorcycle final installation: 1. tighten the bolt of the link pipe bracket (Figure 23) 2. tighten the carbon-fiber clamp (Figure 24) 3. tighten the metal clamp at the Akrapovic link pipe – stock collector joint (Figure 25) 4. perform the process on both sides of the motorcycle 5. clean grease spots: a. muffler – titanium outer sleeve: use a soft cloth sprayed with a multi-purpose spray lubricant (WD-40 or equivalent) b. muffler – carbon-fiber outer sleeve: use a soft dry cloth c. stainless steel link pipe: use a soft cloth sprayed with a contact cleaner, then wipe with a soft dry cloth Cleaning will prevent spots from burning onto the surface. Do not use aggressive chemical cleaners, because they can damage the sticker. 6. reattach side panels (Figure 26) 7. reconnect the electric connectors for turn signal lamps (Figure 27) 8. reattach the cable for locking / unlocking the seat (Figure 28) 9. reattach the passenger handlebars and top case plate (Figure 29, 30, 31, 32) 10. reattach both seats (Figure 33) 11. position of the installed Akrapovic Slip-on SP series system (Figure 34)

CR500R/ 500 AF Hi Power Digital Ignition & Light Coil Installation Instructions

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Filed Under (Honda) by admin on 19-11-2011

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Place the motorcycle on a secure stand. 2.Remove the fuel tank and radiator shrouds. 3.Remove the front number plate if CDI unit is located behind number plate. 4.Remove CDI Ground from coil. 5. Remove Old CDI.b6. Remove ignition cover. 7. Use an electric, pneumatic impact to remove flywheel nut. 8. Use flywheel puller to remove flywheel. Thread the flywheel puller into the flywheel by turning the puller counter clockwise (left hand thread). Turn flywheel puller center nut clockwise with an impact set to low to remove flywheel. 9. Remove 2 bolts that secure the stator. 10. Remove stator. 11. Install new stator by aligning the index mark on the lower stator plate with the index mark on
the left crankcase. 12.Install and tighten stator bolts to 9 ft-lbs. (1.2 bkg-m). 13. Install new flywheel and tighten flywheel nut to 40ft-lb (5.5 kg-m). 14. The pulser gap is preset to .012”. If you have trouble starting you bike after installation confirm the gap between the pulser and the ignition trigger on the flywheel is .012”. Use a good/no good
technique when checking and adjusting the gap. The largest feeler that will fit without forcing the feeler into the gap is the current gap

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HONDA CBR 1000 RR AKRAPOVIC SLIP-ON & SLIP-ON STREET LEGAL EXHAUST SYSTEM REPAIR

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Filed Under (Honda) by admin on 17-11-2011

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INSTALLATION OF THE AKRAPOVIC SLIP-ON STREET LEGAL SYSTEMbinstalling the independent link pipe:m1. onto the stock collector properly install the metal ring for attaching the spring (Figure 27, 28) 2. install the metal clamp onto the Akrapovic independent link pipe (Figure 29) 3. slide the Akrapovic independent link pipe onto the stock collector; do not tighten the metal clamp (Figure 30) 4. attach the spring (Figure 31) 5. make sure the link pipe is not touching the frame and other parts installing the muffler: 1. correctly position the carbon-fiber clamp and slide it onto the muffler. WARNING: open the clamp to slightly wider than the diameter of the outer sleeve of the muffler – do not scrape it along the muffler outer sleeve! Do not fully tighten the bolts of the clamp (Figure 32) 2. position the muffler correctly and slide it onto the outlet side of the link pipe (Figure 33) 3. position and attach the springs (Figure 34) 4. tighten the carbon-fiber clamp onto the stock chassis hanging bracket on the frame (both sides of the motorcycle (Figure 35, 36, 37) 5. tighten the metal clamp at the independent link pipe – stock collector connection (Figure 38) 6. tighten the bolts of the carbon-fiber clamp. 7. reattach the stock heat shield (Figure 39, 40)8. reattach the rider’s footrest bracket (Figure 41) 9. make sure the muffler is not touching other parts of the motorcycle 10. reattach the license plate holder and turn signal lamps (Figure42, 43)11. reconnect the electrical leads for the rear light and reattach the fastback and both seats

HONDA CT110 SERIES MOTORCYCLE Cold engine Starting Procedure

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Filed Under (Honda) by admin on 15-11-2011

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Prime the engine before starting by cranking the engine several times with the kick starter. The ignition switch should be OFF, the choke lever Fully ON (A) and the throttle opened slightly. Flooded Engine If the engine fails to start after several repeated attempts, it may have become flooded with excess fuel. To clear the engine, turn off the engine stop switch and lower the choke lever to Fully OFF (B). Open the throttle fully and crank the engine several times with the kick starter. Turn the engine stop switch to RUN and open the throttle slightly; start the engine using the kick starter When service is required, remember that your authorized Honda dealer knows your motorcycle best and is fully equipped to maintain and repair it. The scheduled maintenance may also be performed by a qualified service facility that normally does this kind of work; or you may perform most of the work yourself it you are mechanically qualified and have the proper tools
and service data. • These instructions are based on the assumption that the motorcycle will be used exclusively for
its designed purpose. Sustained high speed operation, or operation in unusually wet or dusty conditions, will require more frequent service than specified in the MAINTENANCE SCHEDULE. Consult your authorized Honda dealer for ecommendations applicable to you individual needs
and use

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HONDA CT110 OWNERS MANUAL Engine Oil Level Check

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Filed Under (Honda) by admin on 10-11-2011

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Check the engine oil level each day before riding the motorcycle. The level must be maintained between the upper (2) and lower (3) marks on the dipstick (1). 1. Start the engine and let it idle for a few minutes. 2. Stop the engine and hold the motorcycle in an upright position on firm, level ground. 3. After a few minutes, remove the oil filler cap/dipstick, wipe it clean, and reinsert the dipstick without screwing it in. The oil level should be between the upper and lower marks on the dipstick. 4. If required, add the specified oil up to the upper level mark. Do not overfill.
5. Reinstall the oil filler cap/dipstick, check for oil leaks

HONDA VTX 1800C,F BIG SHOTS EXHAUST SYSTEM

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Filed Under (Honda) by admin on 09-11-2011

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Remove right side frame cover. 2. If motorcycle is oxygen sensor equipped, locate and unplug connector(s). Remove wire tie (take note of harness routing for reassembly). Remove sensor(s) from exhaust system. Note: Use caution when handling. Do not handle sensor tip area, store in a safe dry place for reassembly. 3. Remove allen head screw, holding rear brake master cylinder reservoir and cover. 4. Remove footpeg flange head bolts. Carefully lower right foot peg assembly, with rear brake reservoir attached. Note: Use caution when handling brake line. 5. Remove exhaust port flange nuts.6. Remove flange bolts securing rear muffler mount to exhaust system mounting bar. 7. Remove complete exhaust system. Start by removing front head pipe from exhaust port (assistance may be required). 8. Remove rectifier from mounting bar. 9. Remove stock (cast iron) exhaust system mounting bar

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