TOYOTA Oil FilterCap Assembly Precautions

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Filed Under (Toyota Manuals) by admin on 07-10-2011

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2010 Camry 2009-2010 Corolla, Matrix 2009 Highlander, RAV4, Venza 2008-2009 Land Cruiser 2008-2010 Sequoia 2007-2010 Tundra TSB SUPERSESSION NOTICE The information contained in this TSB supersedes TSB No. T-SB-0332-08. •Applicability has been updated to include 2009-2010 model year Highlander, 2010 model year Camry, Corolla, Matrix, Sequoia, Tundra, and 2009 model year Venzavehicles. •The SSTtablehasbeen updated with an illustration. •The Noticeinthe Repair Procedure has been updated witha Figure and torque specification ranges to clarify SST usage. TSB No. T-SB-0332-08 is Obsolete and any printed versions should be discarded. Be sure to review the entire content of this service bulletin before proceeding. Introduction To prevent damage to the oil filter cap assembly, this procedure must be closely followed during oil filter replacement to avoid immediate and future oil filter serviceability concerns. The following engines are equipped with aplastic oil filter cap assembly: •1UR-FE (Tundra, Sequoia) •3UR-FE (Tundra, Sequoia, Land Cruiser) •2ZR-FE (Corolla, Matrix)

1999 Toyota Camry LE V6 Body and Interior Maintenance Record

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Filed Under (Toyota Manuals) by admin on 03-10-2011

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Action Date Mileage Day Cost (with tax) By Interval Notes Oil and Oil Filter Change 8/30/1999 2494 Monday$77.97 Dealer 2494Non-synthetic 5w-30 (Toyota dealer stock) Oil and Oil Filter Change 10/31/1999 5484 Sunday $30 Owner 2988.5Mobil 1 5w-30 + Mobil 1 Filter (M1-102) Oil and Oil Filter Change 12/30/1999 8460 Thursday$30 Owner 2975.9Mobil 1 5w-30 + Mobil 1 Filter (M1-102) Oil and Oil Filter Change 2/21/2000 11414 Monday $30 Owner 2953.3Mobil 1 5w-30 + Mobil 1 Filter (M1-102) Oil and Oil Filter Change 4/22/2000 14479 Saturday$30 Owner 3065.6Mobil 1 5w-30 + Mobil 1 Filter (M1-102) Oil and Oil Filter Change 7/4/2000 17339 Tuesday$30 Owner 2860.1Mobil 1 5w-30 + Mobil 1 Filter (M1-102) Air Filter – Replace 7/4/2000 17339 Tuesday$15 Owner 17339Purolator A24690 Air Filter Oil and Oil Filter Change 9/16/2000 20161 Saturday$30 Owner 2821.9Mobil 1 5w-30 + Mobil 1 Filter (M1-102) Transmission Drain and Fill 10/27/2000 21913 Saturday$15 Owner 21913Drain and Fill 2.5 Quarts Mobil 1 Dexron III Synthetic ATF Transmission Drain and Fill 10/28/2000 21920 Sunday $15 Owner 7Drain and Fill 2.5 Quarts Mobil 1 Dexron III Synthetic ATF Oil and Oil Filter Change 11/19/2000 23066 Sunday $30 Owner 2904.6Mobil 1 5w-30 + Mobil 1 Filter (M1-102) Oil and Oil Filter Change 2/11/2001 26062 Sunday $30 Owner 2996.1Mobil 1 5w-30 + Mobil 1 Filter (M1-102) Transmission Flush 4/30/2001 28351 Monday$135 Dealer 2835113 Quarts Mobil 1 Dexron III Synthetic ATF – TransTech Flush Tires – Rotate 5/12/2001 28766 Saturday$0 Dealer 28766Tires – Rotate Coolant Flush 5/12/2001 28766 Saturday$112 Dealer 28766Toyota Red Coolant + MOC Flush (Extended warranty with service) Oil and Oil Filter Change 5/13/2001 28793 Sunday $30 Owner 2730.6Mobil 1 5w-30 + Mobil 1 Filter (M1-102) Air Filter – Replace 5/13/2001 28793 Sunday $15 Owner 11454Purolator A24690 Air Filter PCV Valve – Replace 5/26/2001 31083 Saturday$10 Owner 31083Toyota OEM PCV Valve Windshield Wipers – Replace 5/26/2001 31083 Saturday$10 Owner 31083Windshield Wipers – Replace Oil and Oil Filter Change 5/27/2001 31296 Monday $30 Owner 2502.8Mobil 1 5w-30 + Mobil 1 Filter (M1-102) Oil and Oil Filter Change 9/15/2001 34374 Saturday$30 Owner 3078.5Mobil 1 5w-30 + Mobil 1 Filter (M1-102) Tires – Replace 9/28/2001 34784 Friday$431.23 Dealer 34784 (4) Bridgestone RE950 Tires (2 of original tires had tread separation – ~30% tread remaining) Oil and Oil Filter Change 11/12/2001 37365 Monday $30 Owner

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How to Replace your starter : 99 Corolla VE

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Filed Under (Toyota Manuals) by admin on 17-06-2011

Use a 10mm ratchet attachment to remove the battery from the vehicle. Negative terminal first, then positive. Be careful not to cause an arc between the two terminals as intense pain will result.
Remove the plastic plate that the battery sits in. 2. Using the 10mm attachment again, remove the 6 bolts that hold the passenger side front splash guard from underneath the front bumper. 3. From underneath the vehicle, locate the oil filter. Look above oil filter and you will see the starter. Locate the bottom 14 mm bolt that attaches the lower portion of the starter to the engine. The bolt drives from left to right. The starter is mounted toward the front of the vehicle and underneath the intake manifold. Still cant find it?
Follow the cable that leads from the positive battery terminal. It ends at the starter. Not sure you have the right bolt? Stick your 14mm attachment on it with your fingers and see if it fits on properly

1996 Toyota Supra STARTING & CHARGING SYSTEMS

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Filed Under (Toyota Manuals) by admin on 16-06-2011

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Use a 10mm ratchet attachment to remove the battery from the vehicle. Negative terminal first, then positive. Be careful not to cause an arc between the two terminals as intense pain will result.
Remove the plastic plate that the battery sits in. 2. Using the 10mm attachment again, remove the 6 bolts that hold the passenger side front splash guard from underneath the front bumper
From underneath the vehicle, locate the oil filter. Look above oil filter and you will see the starter. Locate the bottom 14 mm bolt that attaches the lower portion of the starter to the engine. The bolt
drives from left to right. The starter is mounted toward the front of the vehicle and underneath the intake manifold. Still cant find it? Follow the cable that leads from the positive battery terminal. It
ends at the starter. Not sure you have the right bolt? Stick your 14mm attachment on it with your fingers and see if it fits on properly

HARLEY DAVIDSON SOFTAIL OIL COOLER KIT WITH CHROME OIL COOLER COVER INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 07-03-2011

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INSTALLATION 1. See Figure 1. Install the oil cooler (2) to the frame with three clamps (4), three socket head screws (1), three nuts (5) and six washers (3) from the kit. Orient the clamps flat side forward and on the forward side of the oil cooler. Tighten the three oil cooler mounting screws to 96-120 in- lbs (10.9-13.5 Nm) . 2. See Figure 2. Remove the spin-on oil filter and oil filter adapter (1) from oil filter mount location. Clean the oil filter mounting area thoroughly. Discard oil filter and adapter. 1 3 4 4 4 3 5 2 is03387 1. Socket head screw (3) 2. Oil cooler 3. Washer (6) 4. Clamp (3) 5. Locknut (3) Figure 1. Oil Cooler Clamp Installation NOTE The oil cooler adapter assembly has two flanges protruding out of the back side. The flanges must be installed toward the oil filter mounting location and through the oil adapter gasket. 3. See Figure 3. From the kit, install the oil cooler adapter gasket (3) onto the oil cooler adapter assembly (1). The oil cooler adapter assembly flanges should be aligned so it is installed into the oil adapter cooler gasket cutout as shown. NOTE Due to the locating flanges, the oil cooler adapter assembly and gasket will only install properly in one position on the oil filter mounting surface. 4. See Figure 3. Install the oil cooler adapter assembly and gasket onto the oil filter mounting surface of the engine with the mounting fitting (2). Ensure adapter locates properly in the mounting surface. Ensure the raised lip of the mounting fitting faces the adapter assembly. Tighten mounting fitting to 12-16 ft-lbs (16.3-21.7 Nm) .NOTE Slide hose clamps from the kit onto the hoses prior to installa- tion. 1 2 is00754 1. Oil filter adapter 2. Oil filter seal surface Figure 2. Stock Filter Mounting Adapter 1 2 3 is00761 1. Oil cooler adapter assembly 2. Mounting fitting 3. Oil cooler adapter gasket Figure 3. Install Oil Adapter 5. See Figure 5. Obtain the left side cooler hose (4) and right side cooler hose (5) from kit. Follow the markings on hoses to connect onto the oil cooler and oil cooler adapter, as shown. 6. Fasten hoses to oil cooler adapter and oil cooler with worm drive clamps (6). Tighten clamps to 8.0 in-lbs (0.9 Nm) . 7. Lubricate a new oil filter’s seal with new engine oil. Thread filter on until seal touches mounting surface, then turn an additional 1/2 to 3/4 turn. NOTE Position the clamps to avoid interference with oil filter installation. Check that hose routing is clear of the oil filter and sharp edges. The hoses must be free of bends or kinks that could obstruct oil flow. 8. Ensure all cables and harnesses are clear of the oil cooler adapter, in order to prevent wear. 9. Thoroughly clean the oil cooler of all dirt, grease and wax with isopropyl alcohol. Use the alcohol to clean the chrome oil cooler cover as needed. Allow to dry. is00745 Figure 4. Apply Sealant Inside Chrome Cover 10. See Figure 4. Apply sealant to the inside of the chrome cover as shown, at the upper and lower corners. NOTES Be careful to avoid getting sealant on the oil cooler cooling fins. Do not operate the motorcycle for 24 hours to allow the sealant to fully cure. 11. Slip the cover over the oil cooler. Remove any excess sealant from the front and back of the oil cooler. Hold the cover firmly in place for one minute. System Flow Test 2005 & Later Models or Models with Later Style Dipsticks Oil level cannot be accurately measured on a cold engine. For pre-ride inspection, with motorcycle leaning on jiffy stand on level ground, oil should register on dipstick between arrows when engine is cold. Do not add oil to bring the level to the FULL mark on a COLD engine. (00185a) 2004 & Earlier Models

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HARLEY DAVIDSON TOURING OIL COOLER KIT AND CHROME OIL COOLER COVER INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 20-02-2011

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INSTALLATION 1. See Figure 1. Remove the spin-on oil filter (2) and oil filter adapter (1) from oil filter mount location. Clean the oil filter mounting area thoroughly. Discard oil filter adapter. NOTE The oil adapter assembly has two flanges protruding out of the back. The flanges must be installed toward the oil filter mounting location and through the oil adapter gasket. 2. See Figure 2. Install the oil adapter gasket (3) onto the oil filter adapter assembly (1). The oil adapter assembly flanges should be aligned so they are installed into the oil adapter gasket cutout as shown. 1 2 is00602 1. Oil filter adapter 2. Oil filter Figure 1. Oil Filter and Adapter 1 2 3 5 4 is00761a 1. Oil cooler adapter assembly 2. Mounting fitting 3. Oil cooler adapter gasket 4. Gasket adhesive side 5. Oil cooler adapter assembly gasket surface Figure 2. Install Oil Adapter

HARLEY DAVIDSON CHROME OIL FILTER MOUNT KIT INSTALLATION INSTRUCTIONS

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Filed Under (Harley Davidson) by admin on 04-02-2011

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INSTALLATION 1. See Figure 2. Remove oil filter (B). 2. Remove existing oil filter mount screws and washers and remove existing oil filter mount. Discard original screws and washers. 3. Remove original oil filter adapter (A) from old mount. Clean all oil from adapter, then apply Loctite 243 (blue) to the threads on the side of the adapter that mates with the new mount. Install adapter into new mount (1). 4. Place new O-rings (2) from kit into bottom of new chrome oil filter mount (1), place oil filter mount in position, and install new oil filter mount screws (4), lockplate (5), and washers (3) from kit. Lockplate must be positioned as shown in Figure 2. NOTE Carefully follow the instructions for installing the lockplate. Failure to correctly install the lockplate could cause the fasteners to turn and allow the filter mount to loosen. A loose filter mount could allow hot oil to spray onto riders or the motorcycle which could lead to personal injury and/or death. 5. Use Loctite 243 (blue) on threads. Insert upper and lower hex bolts through lock plate. Position flat washer behind lockplate and thread hex bolts into case. Snug bolts but do not tighten. 2 4 1 3 is03977 1. Top bolt 2. Center bolt 3. Lower bolt 4. Center bolt, re-torque Figure 1. Torque Sequence NOTE On FL models, it may be necessary to clip clutch cable strap on frame downtube and move cable to the side. This will allow easier access when tightening new oil mount hex head bolts. 6. See Figure 1. Tighten hex head bolts to 130-140 in-lbs (14.6-15.8 Nm). Tighten hex head bolts starting with top (1), middle (2), bottom (3), then re-tighten middle bolt (4). 7. See Figure 2. Carefully bend over lockplate (5) edges at top and bottom fastener to prevent hex head bolt from turning. 8. Install oil filter (B)

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HARLEY DAVIDSON XL PREMIUM OIL COOLER KIT REMOVAL AND INSTALLATION INSTRUCTIONS

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Filed Under (Harley Davidson) by admin on 29-01-2011

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1. Refer to Owners Manual to drain engine oil and remove oil filter. 2. See Figure 1. Remove oil feed hose (1) from oil pump. 3. Remove oil feed hose fitting from engine crankcase. Discard oil feed hose. INSTALLATION 1. See Figure 2 and Table 1. Apply Hylomar Gasket and Thread Sealant to threads of fitting (1) and install fitting to oil pump. 2. Apply Hylomar Gasket and Thread Sealant to threads of fitting (1) and install fitting to crankcase. 3. Tighten fittings to 55-65 in-lbs (6.2-7.4 Nm) . 1 2 3 1 is04015 1. Fitting 2. Oil Hose Cooler Supply 3. Oil Hose Cooler Return Figure 2. Oil Hose Cooler Return and Supply Assmeblies 4. Loosely install oil cooler return hose assembly (3) to crankcase fitting. 5. Loosely install oil cooler supply hose assembly (2) to oil pump fitting. 6. See Figure 3 for proper oil hose routing. The oil supply hose (1) should be the upper hose and the oil return hose (2) the lower hose 1 2 is04018 1. Oil Supply Hose 2. Oil Return Hose Figure 3. Oil Cooler Hose Routing 7. Remove two existing clips holding the clutch cable and wire harness from the left frame downtube. 8. See Figure 4 and Table 1. Position oil cooler clamps (7) in approximately the same position as the clips that were removed from the frame downtube. 9. Loosely attach oil cooler (4) to the clamps (7) using screws (9) and nuts (8). 10. Attach oil return hose (3) to the inboard connection of oil cooler (4) with worm clamp (5).

Honda Valkyrie OIL FILTER COVER INSTALLATION INSTRUCTIONS

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Filed Under (Honda) by admin on 25-12-2010

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1. Add lubricant to inside of Oil Filter Cover (lithium grease or Anti-Seize, etc.). This will help to prevent problems at removal. 2. Slip the oil filter cover over the stock oil filter. 3. Tighten the setscrew with the Allen wrench provided. Be careful not to over tighten

YAMAHA DT125RE/ X SERVICE MANUAL

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Filed Under (Yamaha) by admin on 27-11-2010

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OIL WARNING LIGHT CHECKING METHOD Main Switch “ON” Gears in “NEUTRAL” Oil warning indicator light does not come on Refeer to CHAPTER 8 “SIGNAL SYSTEM” Oil warning indicator light come on Shift into gear Oil warning indicator light does not come on Oil warning indicator light come on Supply engine oil Engine oil level and electrical circuit are OK 1 CHK ADJ TRANSMISSION OIL LEVEL INSPECTION/ TRANSMISSION OIL REPLACEMENT 3-11 TRANSMISSION OIL LEVEL INSPECTION 1. Inspect: •transmission oil level Oil level low **Add sufficient oil ******************************** Transmission oil level steps: •Place the machine on a level surface. •Warm up the engine for several minutes and stop it. •Visually check the oil level through the level window *. NOTE: •Check the oil level just one minute after stopping the engine. •The oil should e confirmed between maximum *and minimum *marks. •If the oil level is lower, add sufficient oil to raise it to the proper level. •Do not add any chemical additives. Transmission oil also lubricates the clutch and additives could cause clutch slippage. •Be sure no foreign material enters the crankcase. **************** **************** TRANSMISSION OIL REPLACEMENT 1. Warm up the engine for several minutes. 2. Place a container under the engine. 3. Remove: •oil filler cap * •drain pulg * drain transmission oil. NOTE: Drain the transmission oil with the motorcycle slightly inclined to the right. 4. Inspect: •gasket (Drain plug) •O-Ring (oil filter cap) Damage **Replace