Harley Davidson Road Rod Saddle Bag System Kit INSTALLATION Instructions

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Filed Under (Harley Davidson) by admin on 16-04-2012

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Use locktite on all fasteners!! 2. Put bike on lift and place jack under frame. Raise bike to lift rear wheel. 3. If swing arm pivot shaft is drilled and tapped on each end, they need to be redrilled and tapped to 3/8-16 to a depth of _” deep. If you are unable to drill & tap your swing arm pivot shaft, you can purchase one from Cycle Visions (part #CV6121), See Harley Davidson® V-Rod® Service Manual Section 2, Page 2.89 for removal and installation instructions. 4. Remove seat, passenger seat, turn signal module, rear fender cover, turn signal license plate assembly, and rear foot peg assemblies. NOTE: Our bag system will not work with stock exhaust system… we recommend the 2-into-1 Supertrap, or you may use any exhaust system that is lower than the rear axle bolt. 5. Remove the two upper shock bolts. Relocate the shock spacer from the right side to the left side, and use the new spacer supplied on the right side. 6. Install front bag mount between frame and spacer (see Figure 1), reinstall shock bolts and torque to 31-50 lbs. 7. Install lower bag support frame to swing arm pivot shaft using the 3/8″ bolt through rear foot peg clevis and cover (see in Figure 2). NOTE: There is a right and left covers and bag support, install accordingly. Torque to 35 foot lbs. 8. Install rear fender front mounting tabs using 8mm 1.25 x _ and flat washers (supplied in kit) (see Figure 3). 9. Install upright saddlebag support brackets to the lower bag mount assembly and lower fender extension crossover mount. (see Figure 4). Torque to 25 lbs. NOTE: Install crossover mount with gusset facing down. 10. Remove license plate light from your rear turn signal bracket license plate assembly. Install license plate light on our license plate light bracket (see Figure 5). 11. Install the license plate bracket on the inside of the rear fender extension using the top holes of the license plate frame (see Figure 6 & 7). 12. Install fender washers on the inside of the fender extension (see Figure 8). 13. Install upper fender bracket to rear fender extension with a _-20 bolt supplied in kit (see Figure 9). 14. Install rear fender extension with chrome button fitted bolts. (see Figure 10 & 11). 15. To check alignment and fit of rear fender extension reinstall original rear fender. Once you have everything lined up and fitted, remove original rear fender, drill & tap (2) two 5/16 x 18 holes in rear fender support bracket (see Figure 12). 16. Install Harley Davidson® Part #70909-95 and 47449-97 bracket and receptacle on front and rear bag supports (see Figure 13 & 14). 17. Install Harley Davidson® Part #47449-97 bracket with receptable (see Figure 14). Make sure the bolts come from the inside out. This bracket is adjustable for location.

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Airtail Compressor Kit for Airtail Suspension System Installation Instructions

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Filed Under (Tips and Review) by admin on 14-02-2011

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installation • Following steps covers retro fits and new installations. * DENOTES RETRO FIT APPLICATION ONLY. Step 1 – Compressor 1. Jack the bike up and support it so that you can remove the rear wheel. Place your jack in an area that will not lift on the swingarm and leaves access to the space right in front of the front shock mounts. This is the area you will be installing the valve assembly into. 2. Relieve all pressure from the air shock- both “ride height” and “bottoming control” chambers must be drained of pressure. 3. Remove the seat and disconnect the battery. 4. Remove the rear wheel and ” splash guard ” (part number 60363-00) * Retro fit applications only. New applications go to #11 of Step 1. *5. Remove compressor from pivot shaft, disconnecting any airlines and wires from the compressor and solenoid. *6. Remove coil cover with switch housing and air release valves, being sure to disconnect all connections and airlines. *7. With compressor removed, remove the original solenoid valve (Fig. 1) and the 2 “T” fittings (Fig. 2) from the compressor mounting bracket. Figure 1 Figure 2 *8. Un-screw outlet valve from compressor and remove original airline (Fig. 3), being sure to not lose small o-ring around the end of airline. This will be used in the next step.

INSTRUCTIONS ON HOW TO R & R YOUR Swingarm

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Filed Under (Tips and Review) by admin on 12-12-2010

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• Upgrade Your Pre- 2002 FL Or FXR Rear Fork & Get Rid Of The Crappy & Dangerous (Cleve Blocks) & Replace Them With A Stable System. • R & R your Swing Arm, Belt Drive, Swing Arm Pivot Shaft, and Rear Wheel. The paragraphs below are a photo journey into the replacement of a FL or FXR swing arm. To upgrade the pre 2002 FL, here is a How-To on cheaply replacing the poor parts Harley stuck you with. Now – Let’s Get Er’ Done • Pre- 2002 had weak swing arms and are known to fail. The cleve blocks are the cause of “Rear Steer” or “Rear Fork Deflection”. Harley came up with a patch in 2002, using bearings. Because the pre 2002 transmissions have a 5/8″ mounting hole for the 5/8″ swing arm pivot shaft, a conversion unit has been made. No transmission removal for boring is necessary. Under no circumstances, do I recommend drilling out the transmission case with a hand drill. The drill will “wander” (drift)! • Solution: Go to either a trike shop/manufacturer, e-Bay, or shop and buy a new style swingarm. Harley made an additional upgrade in 2007, try and buy this type 2007 & above). If upgrading to a 2008, Harley use 25mm (smaller than 1″) axles & wheel bearings, you will have to use 25mm bearings. With that said, let’s get on with it. • In the case of a 2007 swingarm; buy and do not pay over $40 for the swing arm and axle. You must use the corresponding axle as a ¾” axle set-up is different (along with wheel bearings & spacers). You positively can not use a pre -2002 HD stock wheel because the wheel bearing spacer will fit into the wheel. Buy 2002 & above style wheels as they (9 spoke) are cheep. • You are going to have to either bore out your stock rear caliper bracket or better still, upgrade your whole rear brake to the new model & sell yours on e-Bay. • I recommend doing the following before hand and have it ready for installation; Remove bearings et al. from the 2002 & later swing arm via press. Bike Work: • Jack up your bike using a center jack. Secure the bike so it will not fall over. You can also use a motorcycle jack. I use a motorcycle dolly

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COMMANDER 1,000 LBS. CAPACITY MOTORCYCLE LIFT INSTALLATION AND OPERATION MANUAL

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Filed Under (Tips and Review) by admin on 25-11-2010

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Your lift comes packaged as a single unit. A fork-lift, floor-jack or other heavy-lifting equipment may be necessary to separate the components. Exercise caution when disassembling the packaged lift, as shifting may have occurred during shipping. 2] Carefully unpack the lift. Check for any obvious shipping damage. (Remember to report any shipping damage to the carrier and make a notation on the delivery receipt.) 3] Carefully turn the table upright into operating position before removing shipping cable restraint from scissor mechanism. 4] Connect foot-operated air valve to 100 psi maximum air supply. The lift may be damaged and/or personal injury may result if the pressure exceeds the maximum 100 psi rating. 5] Stand clear of lift table, and depress the “UP” side of the foot valve to raise the table. 6] To lower table, lift locking bar from safety latch and lower to next position, or to the floor. 7] Place drop-out cover over drop out opening. 8] Insert ramp mounting pins into holes at either end of table to mount ramp. NOTE: If cycle vise is being installed, ramp must be mounted opposite the cycle vise. OPERATION and MAINTENANCE 1] Loads must be centered on table at all times. Table is rated for a maximum load of 1,000lbs. 2] Loads must be firmly positioned and secured on table at all times. 3] All moving parts have been lubricated at the factory and should be re-lubricated every six (6) months to prevent problems. Grease points are located at each end of frame pivot shaft and at top ends of inside frame assembly. 4] Lightly oil cylinder rod when it becomes dry. 5] Squirt some oil through bleed hole in plate end of cylinder to lubricate piston and its seal every six (6) months. 6] Pivot shaft set screws should be checked frequently to be sure they are tight. These are located at the top end of the inside frame assembly.

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