Yamaha YZF-R1 Undertail Kit REMOVAL AND INSTALLATION MANUAL

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Filed Under (Yamaha) by admin on 11-01-2012

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Carefully remove the tail section body work. Save all bolts, washers and plastic rivets for re-installation of tail. Disconnect and remove the brake light (with all mounting grommets and washers), license plate and turn signals, key lock (with clip) and move all wiring out of the cutting areas. Remove the two bolts at the rear end of the stock fender (inside glove box) to allow the end to hang down for cutting. 2) Using a “Dremel” tool or cutting disc (this can also be done using a sharp edged knife, but is not recommended), remove the plastic shown in the photos above and below. Be sure to take your time cutting, so that you don’t cut away any more plastic than necessary. 3) Now relocate the rear mounting holes for the glove box 1.25″ lower in the tray to raise it up in the subframe as shown. Yamaha YZF-R1 Undertail Kit (2000-01, Available in: Yamaha Red, Yamaha Blue) Need Help? If you need additional help with the installation of the undertail, go to www.hotbodiesracing.com and look for the “FAQs” link at the bottom of the home page. Most of your general questions can be answered on those pages. This installation does require a basic mechanical aptitude, if in doubt, contact your local motorcycle shop and have a professional mechanic perform the installation, 3 hours is the average installation time. * After this modification your undertail is not returnable. Paint is not war- rantied against paint chips, flaking or scratches from installation or rocks being thrown from tire into the tray. 5) *Install license plate brackets to back side of license plate as shown. Now hold license plate in desired location on undertail, carefully mark and drill holes, install using the two (2) sets of allen bolts and lock nuts

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Honda Foreman 500 And Honda Rubicon WINCH MOUNTING KIT INSTALLATION

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Filed Under (Honda) by admin on 13-12-2011

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Begin by removing the front skid plate located on the front of the ATV. Remove the four side 8mm bolts and four bottom 6mm bolts securing the front skid plate, figure 1. Save the fasteners as they will be used later to reinstall the front skid plate. 2. Remove the four plastic rivets on each side of the front plastic fascia, figure 2. Use a large screw driver to carefully remove the center rivet. After removing the center rivet, remove the rivet housing. Save the fasteners as they will be used to reinstall the front plastic fascia. 3. Remove the two 6mm bolts that attach the front plastic fascia to the bumper, figure 3. Remove the front plastic fascia at this time . Remove the two 6mm bolts that attach the front bumper to the plastic headlight assembly, figure 4. Save the fasteners as they will be used to reinstall the front bumper. 5. Remove the two top 8mm bumper bolts that attach the front bumper to the front rack, figure 5. Save the fasteners as they will be used to reinstall the front bumper. Figure 5 Remove Top Bumper Bolts Remove (both sides) 6. Remove the two ottom bumper bolts that attach the bumper to the bottom of the vehicle frame, figure 6. Save the fasteners as they will be used to reinstall the front bumper

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Honda CBR 954 RR Undertail Kit INSTALLATION

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Filed Under (Honda) by admin on 04-12-2011

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Carefully remove the tail section body work. Save all bolts, washers and plastic rivets for re-installation of tail. Disconnect and remove the brake light (with all mounting grommets and washers), license plate and turn signals, key lock (with clip) and move all wiring out of the cutting areas. Remove the two bolts at the rear end of the stock fender (inside glove box) to allow the end to hang down for cutting.
2) Using a “Dremel” tool or cutting disc (this can also be done using a sharp edged knife, but is not recommended), remove the plastic shown in the photos to the above and below. Be sure to take your time cutting, so that you don’t cut away any more plastic than necessary. Honda CBR954RR Undertail Kit (2002-03, Available in: Honda Red, Gloss Black and Gun Metal) 3) *Install license plate brackets to back side of license plate as shown. Now hold license plate in desired location on undertail, carefully mark and drill holes, install using the two (2) sets of allen bolts and lock nuts. 4) Insert undertail left side first, then right side, be carefully not to crack
or scratch undertail. Use your stock plastic screw rivets to hold under- tail in place. Tighten all hardware on tail section, attach seat.
5) Using clips, splice your turn signal wires to the signals in the undertail. On the bike; the orange wire is the the left turn, light blue wire is the right turn and the green wires are the grounds. On the undertail the red wires are the power wires and the black wires are the ground. * After this modification your undertail is not returnable. Paint is not warrantied against paint chips, flaking or scratches from installation or rocks being thrown from tire into the tray. Need Help? If you need additional help with the installation of the undertail, go to www.hotbodiesracing.com and look for the “FAQs” link at the bottom of the home page. Most of your general questions can be answered on those pages. This installation does require a basic mechani- cal aptitude, if in doubt, contact your local motorcycle shop and have a professional mechanic perform the installation, 3 hours is the average installation time

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Honda RC51 2000-2005 SBK Undertail Kit INSTALLATION

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Filed Under (Honda) by admin on 22-11-2011

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Carefully remove the tail section body work. Save all bolts, washers and plastic rivets for re-installation of tail. Disconnect and remove the brake light (with all mounting grommets and washers), license plate and turn signals, key lock (with clip) and move all wiring out of the cutting areas. Remove the two bolts at the rear end of the stock fender (inside glove box) to allow the end to hang down for cutting Using a “Dremel” tool or cutting disc (this can also be done using a sharp edged knife, but is not recommended), remove the plastic shown in the photos to the above and below. Your subframe may be different but the cutting position is the same on all years. Be sure to take your time cutting, so that you don’t cut away any more plastic than necessary Replace all bodywork with fasteners loosely installed, mount undertail,
notice at bottom of the tray there are 2 holes, mark and remove tray, then drill holes in battery box 6) Inset lock into undertail using stock lock mounting clip, make sure the lock is in the correct position with the lock cable arm to function
properly. Insert undertail left side first, then right side, be carefull not to crack or scratch undertail. Use your stock plastic screw rivets to hold undertail in place. Attach lock cable to lock, check movement, adjust if necessary. Tighten all hardware on tail section, attach seat. * After this modification your undertail is not returnable. Paint is not war-
rantied against paint chips, flaking or scratches from installation or rocks being thrown from tire into the tray.
6) *Install license plate brackets to back side of license plate as shown. Now hold license plate in desired location on undertail, carefully mark and drill holes, install using the two (2) sets of allen bolts and lock nuts

SUZUKI M109 TURN SIGNAL RELOCATION BAR

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Filed Under (Suzuki) by admin on 21-12-2010

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1. Remove the windscreen/headlamp assembly by removing the two (2) 4mm allen screws located on the sides of the windscreen and the two plastic rivets at the top rear (push the center pin inward º” and then pull the rivet out). Pull the windscreen/headlamp forward to gain access to the rear, unplug the headlamp and set aside. 2. Locate the turn signal wire connections and unplug them from the wire harness. On the black connectors lift the tab up to unlock the connector and on the white ones use a small screwdriver inserted into one of the two longer slots and lift the center portion up while pulling the connector apart. Remove the screws which attach the turn signals to the chrome signal mounts located on the bottom of the mounts. Pull the turn signals out from the mounts and set aside. Looking thru the hole in the mount that the turn signals were in you will see a 4mm allen screw on each side, remove these. Remove remaining two (2) 6mm allen screws located on the bottom of the steering head that attach the mounts, remove and set aside. 3. Lay out the new turn signal mounting bar (see photo). Install the signals onto the bar as shown routing the wires thru the bar and out thru the slot in the center. Install the two (2) 6 x 8mm screws supplied and tighten securely. 4. Install the bar/signal assembly onto the steering head using the two (2) 6mm allen screws removed earlier (the brake hose clip should be on the bottom below the signal mount) and tighten securely. 5. Reconnect the turn signal wires (the pale blue/green wire goes to the right signal). Turn the ignition on and test the functions of the signals and running lights. Re-install the windscreen/headlamp assembly being sure to first plug in the headlamp

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