Toyota Technical Training Product Matrix

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Filed Under (Toyota Manuals) by admin on 17-09-2011

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This course helps technicians identify and describe the function of key vehicle systems and components, outlines important safety considerations, locate needed service information via Repair Manual, EWD, NCF, and TIS, and understand “normal” operating conditions related to the Toyota Hybrid System. Updated to include 2004 Prius information This is an all-new, two-day course intended for Toyota Master Technicians who have attended the initial three-day course, 071 – Toyota Hybrid System. 072 is a highly specialized course that provides product technical information, important safety considerations, and practice required to service and diagnose the hybrid powertrain and its control systems. Updated to include 2004 Prius information

2003 – 2004 Corolla EXCESSIVE SULFUR DIOXIDE ODOR

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Filed Under (Toyota Manuals) by admin on 13-06-2011

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Some customers may complain of excessive sulfur dioxide odor on 2003–2004 model year Corolla vehicles under the following conditions: S Stop and go driving. S Heavy acceleration. In order to reduce the sulfur dioxide odor, the Electronic Control Module (ECM) (SAE term: Powertrain Control Module/PCM) fuel cut control logic has been modified and a new catalyst is provided. Follow the repair procedure to reflash the ECM and replace the catalytic converter assembly.

HARLEY DAVIDSON XL STARTER MOTOR COVER INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 13-03-2011

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Installation 1. Remove exhaust system according to Service Manual instructions. 2. See Figure 1. Remove the outer primary screw shown and retain it for reinstallation. 3. See Service Parts Illustration. Insert the thread cleaning screw (9), through the primary cover and the crankcase until the full screw diameter protrudes through the crankcase. Remove any debris from from the tip of the thread cleaning screw. Remove thread forming screw and discard. NOTE If thread cleaning screw binds in crankcase hole, remove thread cleaning screw and chase threads with 1/4 – 20 tap. 4. Install set screw (8) from outer primary side using the wrench provided. Set screw should extend past the crankcase approximately .375″. 5. With wrench in set screw to prevent rotation, install the backplate over the set screw and fasten with the 1/4-20 nylock nut (5). 6. Reinstall the primary cover screw saved in Step 1. Torque to 80-110 in-lbs (9-12 Nm). 7. Remove the the oil hose clamp from the starter stud. Do not remove the clamp from the hoses. 8. Replace the original equipment starter stud with stud (7) provided. Torque to 39-65 in-lbs (4-7 Nm). 9. Install bracket (2) over stud (7) and fasten with #10-24 nylock nut (6). Rotate bracket until the tab on the bracket rests on starter motor. 10. Install oil hose clamp onto bracket (2) using one of the #10-24 screws (4). Tuck the hoses down as far as possible without contacting the drive belt or kinking the hose. Contacting the drive belt or kinking the hose may cause damage to the hoses or powertrain. 11. Install the cover (1) to the backplate (3) and bracket (2) using four of the #10-24 screws (4) with the wrench provided. The cover should fit inboard of the gear cover and partially on top of the sprocket cover. Start the bracket screw first, then follow with the (3) backplate screws. 12. Reinstall exhaust system according to Service Manual Instructions