HARLEY DAVIDSON Detachable Solo Racks removal and Installation instructions

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Filed Under (Harley Davidson) by admin on 07-02-2011

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installation/Removal 1. While standing behind the motorcycle, place the front rack notches into the front docking points as shown in step 1 of the diagram. (Most of the rack, except a typical sideplate, has been removed for illustration purposes). 1 CAUTION Rear docking points may be damaged if rotary latches and sideplates are not properly aligned. If the latch does not easily close, do not force. Check alignment as described in step 2. 2. Pull the rotary latches back into their rearmost position as shown in step 2 of the diagram. 3. Push downward and close the rotary latches by pressing the latch lever as far forward as it will go as shown in step 3. You will hear a click when the latch is in place. If the latch does not easily close, do not force . Recheck alignment as described in step 2. 4. To remove the rack, press the release button shown in the diagram, and pull the rotary latch lever back. Carefully lift the rear of the rack up and pull the rack out of the front docking points. Position the rear rotary latches over the rear docking points, making certain the latches and sideplates fit into the neck of the rear docking points as shown in the rear view of step 2. This may require some gentle squeezing or spreading of the sideplates. Attaching Solo Rack INSTRUCTIONS -J00256 REV. 8-30-96 Detachable Solo Racks ® i00627 Step 1:place front notches into front docking points Step 2: pull back rotary latches and lower rack onto rear docking points Step 3: close rotary latches by pushing latch fully forward Release button

2002-2003 Honda GL1800/ A Frame Weld REPAIR PROCEDURE OVERVIEW

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Filed Under (Honda) by admin on 14-12-2010

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If your inspection identifies a crack or cracks in or on either Left or Right lower crossmember frame welds, STOP – call your DSM or TechLine for further instructions. • If your inspection reveals no cracks, proceed to REPAIR PROCEDURE. NOTE: Verification of repair can also be found in the Dealer Responsibility Report and on the Honda Interactive Network (iN). If you have any questions about verification, please contact TechLine before proceeding. IMPORTANT: For complete Dealer and Welder Repair procedures, refer to the following items: • 2002-2003 GL1800/A Frame Weld Safety Recall Dealer Booklet (S0510) • Frame Weld Inspection Chart (S0513) You MUST provide your TIG welder with the following items: • 2002-2003 GL1800/A Frame Weld Safety Recall Welding Manual (S0511) • Welding Template Box (S0512) All of the above items were shipped to you with this Service Bulletin. If you need additional copies of the Dealer Booklet , Welding Manual , Welding Template Box , or Frame Weld Inspection Chart , you may order them at no cost from DDS at (440) 572-0725. For your reference, a brief repair procedure overview is provided below. Disassembly Overview You will be removing the following components from the vehicle as instructed in the Dealer Booklet : • Handlebar weights • Rear view mirrors • Swingarm pivot covers • Rider foot pegs • Seat • Side covers/Engine side covers • Fairing pockets • Fairing molding • Meter panel • Top shelter • Battery • Fuel tank • Main wiring harness ground • Front lower fairing • Front exhaust pipe protector • Muffler/exhaust pipe • Antenna Whip(s) • Coolant reserve tank • Center stand NOTE: You will need to remove any accessories that may contact the ground during the Welding and Re-assembly procedures. IMPORTANT: You MUST cover the following with RED duct tape for welder identification pur- poses: • Negative (-) and positive (+) battery cables • Fuel return hose end • Fuel feed hose end • Main wiring harness ground • Alternator • Exhaust ports Welding Overview A qualified TIG welder will weld the frame following the procedures in the 2002-2003 GL1800/A Frame Weld Safety Recall Welding Manual . Re-assembly Overview You will be inspecting the new TIG welds, painting the frame, and re-assembling the vehicle as detailed in the Dealer Booklet and Frame Weld Inspection Chart (S0513)

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