HARLEY DAVIDSON CHROME DUAL GAUGE KIT INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 18-04-2011

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Installation To protect against shock and accidental start-up of vehicle, disconnect the negative battery cable before proceeding. Inadequate safety precautions could result in death or serious injury. Always disconnect the negative battery cable first. If the positive battery cable should contact ground with the negative cable installed, the resulting sparks may cause a battery explosion which could result in death or serious personal injury. Removal DISCONNECT ELECTRONIC SPEEDOMETER AND TACHOMETER 1. Refer to applicable Service Manual procedure and remove seat. 2. Refer to XLH Service Manual procedure and remove fuel tank. On FXD models, remove fuel tank mounting bolts and lift tank. 3. See Figures 1 and 2. The 3-place speedometer sensor connector [65] is located on the frame beneath the seat. Remove connector from t-stud and disconnect. Detach sensor harness from left frame tube. 1 WARNING 1 WARNING 1 WARNING 4. Detach headlamp assembly from top fork bracket, to allow removal of speedometer sensor harness. 5. Unscrew speedometer reset switch boot. Remove cover screws and covers from backs of gauges. NOTE Some early electronic speedometers and tachometers were wired directly into the gauge

HARLEY DAVIDSON CHROME CONSOLE KIT INSTALLATION INSTRUCTIONS

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Filed Under (Harley Davidson) by admin on 04-02-2011

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Installation 1. See Figure 1. Remove and discard the two 1-1/4 in. (32 mm) long hex socket button-head screws (3) that secure the original console (1) to the fuel tank. 2. Remove and retain the 5/8 in. (16 mm) long hex socket button-head screw (4) securing the rear of the console to the rear of the tank. Lift the console and edging trim (2) from the motorcycle. 3. Lay clean shop towels on the fuel tank, flip the console over to expose the underside and lay it on the towels. 4. Unscrew the trip-meter reset button (12) and pull the reset switch (11) from the console opening. 5. Depress the connector tab and remove the 12-place connector [39B] (10) from the back of the speedometer (9). Depress the connector tab and remove the 12-place connector [108B] (7) from the back of the tachometer (6). 6. Remove and retain the four screws (14) and back clamp (13) from the speedometer and tachometer. 7. Turn the console over, face upward. NOTE When removing the speedometer and tachometer from the console, the gaskets may remain on the instruments. If this is the case, carefully remove them from the instruments for re-assembly to the new console. 8. Remove the speedometer and tachometer from the console (1). Carefully remove the gaskets (8) from the instruments. Move the console away from the vehicle. 9. Obtain the new Chrome console from the kit. Place the console on the shop towel-covered fuel tank NOTE Apply window cleaning fluid or mild soapy water to the instrument gaskets as needed to aid installation. 10. Place the speedometer gasket into position around the console speedometer (forward) bore. Fit the gauge into the bore so that it fits snugly against the rubber gasket. Rotate the gauge into approximate visual alignment. The back clamp will complete the alignment.

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2004-UP DIGITAL SPEEDOMETER MODULE Owner's Manual

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Filed Under (Tips and Review) by admin on 26-11-2010

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SPEEDOMETER INSTALLATION The following procedure details the removal of the factory speedometer and installation of the digital speedometer on Softail models; however the process is similar for all other models: 1. Remove the nut and washer (item #4 in the accompanying exploded view) that secures the console (#5) to the fuel tank. 2. Lay a clean shop rag on the fuel tank and flip the console over to expose the underside of the console. 3. Separate the 12-pin harness connector (#2) from the speedometer. 4. Unscrew the rubber cover from the “trip” reset switch (#6) on t left side of the console. he 5. Remove the “trip” switch from the console. 6. Pry between the three tabs that hold the back clamp (#7) to the speedometer (#1). Remove the back clamp from the speedometer. 7. Remove the speedometer from the console. 8. Remove the gasket (#3) from the speedometer. 9. Installation is the reverse of removal. CHAPTER 3 SPEEDOMETER OPERATION When the motorcycle key switch is ON, the speedometer will enter “normal” mode. Pressing the MODE button will cycle through the following display options: Odometer (ODOM) displays the mileage since the speedometer was installed. Trip (TRIP) displays the mileage since the last time the “trip” button was pressed. Head Temp (H TEMP) displays the cylinder head temperature in degrees F. Battery V (BATT V) displays the battery voltage Fuel (FUEL) displays the fuel level in gallons. Miles Per Gallon (MPG) displays the fuel economy in miles per gallon. Range (RANGE) displays the calculated range (in miles) until the tank reaches its empty value. Horsepower (POWER) to perform the horsepower test, follow these steps