2001-2003 HONDA GL1800/ A ECM Replacement/ Cooling System

0

Filed Under (Honda) by admin on 13-12-2011

download
Use the Cylinder Head Inspection Kit for the Cyl- inder Head Inspection procedure. Use the kit for each GL1800/A you inspect. Do NOT dispose of kit items. 1) 19X20 mm cap (2) (cap B) 2) 8X15 mm cap (cap A) 3) Hose plug 4) Bottle/cap w/feed hose 5) Harness clips (10) 6) Harness tape 7) Inspection mirror A limited number of additional Cylinder Head Inspection Kits are available: call TechLine at 800-421-1900, ext. 1 if you need one. Kit con- tents are NOT available separately as parts. NOTE: • The following late ‘03 models do not have nto have their cylinder heads inspected: • Perform the following procedure with the engine at room temperature. • Both Left and Right cylinder heads must be inspected. • Use the Cylinder Head Inspection Kit for the following procedure. 1. Remove the front lower fairing. (See S/M, 2-6) 2. Remove and suspend the rear brake reser- voir, being careful not to stress the brake hose. (See S/M, 15-A-8)

HARLEY DAVIDSON DECORATIVE TRIM FOR HEAVY BREATHER INSTALLATION MANUAL

0

Filed Under (Harley Davidson) by admin on 18-04-2011

download
INSTALLATION NOTES To avoid exposure to grease, oil, dust, dirt and skin oil, do not remove the backing film from the medallion or medallion insert until the moment of application. For maximum adhesive bond, the intake tube surface under and immediately surrounding the medallion must be clean and dry. 1. Clean the surface of the intake tube with a mixture of 50- 70 percent isopropyl alcohol and 50-30 percent distilled water. Allow to dry thoroughly. NOTE Ambient temperature should be 70-100 °F (21-38 °C). 2. See Figure 1. Remove backing film from medallion insert (1) and install on medallion (2). 3. With the backing film still in place, trial fit the medallion (2) to the intake tube. 4. Remove the backing film from the back of the medallion. Press the medallion firmly into position for about five sec- onds. 5. After releasing pressure, avoid direct contact with the medallion for at least 20 minutes. NOTE Allow AT LEAST 24 hours before exposing the air cleaner to vigorous washing, strong water spray or extreme weather. The adhesive bond will increase to maximum strength after about 72 hours at normal room temperature

2001-2003 GL1800/ A ECM Replacement/ Cooling System REPAIR PROCEDURES

0

Filed Under (Honda) by admin on 29-01-2011

download
Install the new ECM, then reinstall the cruise/ reverse control module in the reverse order of removal. NOTE: When you start the vehicle – after completing ALL procedures – the new ECM will require initialization . To initialize the new ECM, perform the following procedure: • Start the bike and allow it to warm up to normal operating temperature and remain at idle for at least 90 seconds . Do not operate the throttle during this time; if you do, the ECU will not initialize properly and the process will need to be repeated. 5. Proceed to the Cylinder Head Inspection section below. Use the Cylinder Head Inspection Kit for the Cylinder Head Inspection procedure. Use the kit for each GL1800/A you inspect. Do NOT dispose of kit items. 1) 19X20 mm cap (2) (cap B) 2) 8X15 mm cap (cap A) 3) Hose plug 4) Bottle/cap w/feed hose 5) Harness clips (10) 6) Harness tape 7) Inspection mirror A limited number of additional Cylinder Head Inspection Kits are available: call TechLine at 800-421-1900, ext. 1 if you need one. Kit contents are NOT available separately as parts. NOTE: • The following late ’03 models do not have to have their cylinder heads inspected: • Perform the following procedure with the engine at room temperature. • Both Left and Right cylinder heads must be inspected. • Use the Cylinder Head Inspection Kit for the following procedure. 1. Remove the front lower fairing. (See S/M, 2-6) 2. Remove and suspend the rear brake reservoir, being careful not to stress the brake hose. (See S/M, 15-A-8) CONNECTOR B (22-GRY) CONNECTOR C (6-BLK) CONNECTOR A (22-BLK) ECM (ENGINE CONTROL MODULE) 1 2 3 4 5 6 7 Late ’03 (Non-ABS): after VIN 1HFSC470*3A204632 Late ’03 (ABS): after VIN 1HFSC474*3A201020 Cylinder Head Inspection Kit Cylinder Head Inspection