HARLEY DAVIDSON HANDLEBAR POLYURETHANE RISER BUSHING KIT INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 20-02-2011

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INSTALLATION NOTES • Cover fuel tank with blanket or towels to keep paint from being scratched. • See the Touring Service Manual for the Fairing Removal procedure in order to gain access to the handlebar assembly. 1. For Touring Models: See Figure 1. Remove and save the the existing capscrews (C). Remove the handlebar assembly (A) and carefully allow gauges and handlebar to rest on motorcycle. Remove and discard cup washers (D), rubber bushings (E) and spacers (F). Install the new bushings. For All Models Except Touring: Remove and save the two capscrews (C) from underneath the upper fork bracket that hold the existing lower clamps (risers) (B) in place. Remove the handlebar assembly (A) and carefully allow gauges and handlebar to rest on motorcycle. Remove and discard the existing cup washers (D), rubber bushings (E) and spacers (F). NOTE The upper bushing and lower bushing must be oriented with flat side opposite from each other as shown. 2. Install the new polyurethane riser bushings (1) in place of the removed cup washers, bushings, and spacers. 3. Align components as shown in Figure 1. 4. Secure components with two hex head capscrews removed in Step 1. Insert the capscrews, from the bottom, thru the upper fork bracket, thru the bushings (1) and into the clamps (risers). See the service manual for the torque specification. 5. See the service manual and install the handlebars

HARLEY DAVIDSON FLST REPLACEMENT WINDSHIELD KITS INSTALLATION INSTRUCTIONS

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Filed Under (Harley Davidson) by admin on 09-02-2011

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INSTALLATION 1. See Figure 1. Remove stock windshield. 2. Remove all hardware that secures mounting brackets to windshield. The nine screws must be removed with a T- 27 TORX® screwdriver. Save all hardware and brackets for installing new windshield. 3. Remove all old tape from brackets and apply new tape (1, 2) from kit onto brackets. Align holes in tape with holes in brackets. Do not exceed recommended torque when installing mounting screws. Damage to windshield can result. (00385a) 4. Install all brackets. Tighten all screws and acorn nuts to 48-60 in-lbs (5.4 to 6.8 Nm) . 5. Install windshield (3) on motorcycle CARE AND CLEANING Polycarbonate windscreens/windshields require proper attention and care to maintain. Failure to maintain polycarbonate properly can result in damage to the windscreen/windshield. (00483d) •Do not use benzene, paint thinner, gasoline or any other type of harsh cleaner on the windscreen/windshield. Doing so will damage the surface. •Do not clean Lexan® polycarbonate in hot sun or high temperature. •Powdered, abrasive or alkaline cleanser will damage the windscreen/windshield. •Never scrape the windshield with a razor blade or other sharp instruments, as permanent damage will result. •Sunlight reflections off of the inside curvature of a windscreen/windshield can, at certain times of the day, cause extreme heat build-up on motorcycle instruments. Exercise care in parking. Park facing the sun, place an opaque object over the instruments, or adjust the windscreen/windshield to avoid reflections. •Do not use benzene, paint thinner, gasoline or any other cleaning agents on the rubber bushings. Doing so will damage the bushing surfaces. Do not use harsh chemicals including rain sheeting products on Harley-Davidson windshields. They can cause dulling or hazing. If you want to use a windshield protectant on your windshield, try Harley Glaze Polish and Sealant (00231a) NOTES Covering the windshield with a clean, wet cloth for about 15 minutes before washing will make dried bug removal easier. Harley-Davidson Windshield Water Repellent Treatment Part Number 99841-01 is approved for use on Harley-Davidson Lexan windshields

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