HARLEY DAVIDSON SOFTAIL SADDLEBAG KITS INSTALLATION INSTRUCTIONS

0

Filed Under (Harley Davidson) by admin on 10-02-2011

download
INSTALLATION Do not exceed saddlebag weight capacity. Put equal weight in each bag. Too much weight in saddlebags can cause loss of control, which could result in death or serious injury. (00383a) NOTES Maximum saddlebag weight capacity is 7 lbs (3.18 kg) for each bag. Proper installation of these kits requires that tasks be completed for one side of the motorcycle first before continuing to the opposite side. 2000-2002 Models with Wide Tire Kit 1. See Figure 1. Remove and discard stock screws (1) and washers (2) from fender support. Button head screws from wide tire kit must be installed with button heads on inside of fender. Fastener contact with tire can lead to premature tire failure, which could result in death or serious injury. (00417b) 2. See Table 3. Determine appropriate screw from wide tire kit. 3. See Figure 2. Install saddlebag using screw (from wide tire kit) (1), washer (2) and nut (3). The screws are installed from inside to outside of fender. NOTE If you do not have the appropriate screw from the wide tire kit, it can be purchased from a Harley-Davidson dealer. Table 3. Wide Tire Kit Screws (3/8-16) Wide Tire Kit 44490-00, Hardware Kit 43763-00 Wide Tire Kit 44490-00, Hardware Kit 43761-00 Part Number and Length X X 4030 – 2-1/2 inch X X 4225 – 3-1/2 inch X X 4224 – 1-1/2 inch X X 4044 – 1-1/4 inch X 4215 – 2 inch X 3912 – 2-3/4 inch X X 4228 – 2-1/4 inch X X 4229 – 3-1/4 inch Failure to tighten saddlebag mounting bolts to specified torque could result in damage to saddlebags. (00406c) 4. Tighten all saddlebag hardware to 22 ft-lbs (30 Nm). NOTE Check that front screws have at least one thread exposed beyond the nut after proper torque has been applied. 5. Install reflectors on saddlebag. Refer to Install Reflectors subtopic.

Incoming search terms:

HARLEY DAVIDSON SOFTAIL RIGID MOUNT SADDLEBAGS INSTALLATION INSTRUCTIONS

0

Filed Under (Harley Davidson) by admin on 10-02-2011

download
INSTALLATION NOTE Maximum saddlebag load is 10 lbs. (4.5 kg) for each bag. Do not exceed saddlebag weight capacity. Put equal weight in each bag. Too much weight in saddlebags can cause loss of control, which could result in death or serious injury. (00383a) NOTE Saddlebag hangers must be mounted with the bend in the hanger facing out from the motorcycle. NOTE The saddlebags are symmetrical and can be mounted on either side. 1. See Figure 1. Remove the fender support cover screws from locations shown for mounting saddlebags. 2. Place lock washers (6) on two cap screws (5) and insert through the top holes of the saddlebag hanger. NOTE The FXSTC Does Not use narrow spacers (8) in Step 3 for the saddlebag installation. 3. With the cap screws in place on the hanger, place a wide spacer (7) followed by a narrow spacer (8) on each screw. 4. Thread the cap screws into the location of the original screws previously removed in Step 1 and tighten screws to 22 ft-lbs (30 Nm) . 5. From the inside of the saddlebag install two button head screws (2) with washers (3) through the upper mounting holes in the saddlebag and the hanger. 6. On the backside of the hanger install hex nuts (4) to the screws from previous step and tighten to 22 ft-lbs (30 Nm) . 7. Insert two button head screws through the lower two holes on the backside of the hanger and into the saddlebag. 8. From the inside of the saddlebag install washers and hex nuts to screws and tighten to 22 ft-lbs (30 Nm) . 9. Repeat Steps 1 through 8 for installation of the other saddlebag. Installation with Docking Points 1. If you choose to use the docking points from Kit 53930- 03, repeat the installation of previous Steps 1-8 and substitute the front and rear docking points for the spacers (7) in this Kit. You must use narrow spacers (8) from this kit for both the FLSTSB and the FXSTC when using the docking points. Install Reflectors

HARLEY DAVIDSON TOURING SEATS REMOVAL AND INSTALLATION INSTRUCTIONS

0

Filed Under (Harley Davidson) by admin on 09-02-2011

download
REMOVAL NOTE Cover painted surfaces with protective material to prevent scratches or other damage. 1. Remove the left and right side saddlebags from the motorcycle per the instructions in the owner’s manual. Save all hardware for installation. 1 3 2 4 5 is05863 1. Stock screw 2. Stock washer 3. Stock grab strap 4. Saddlebag mounting bracket 5. Grab strap (kit 53051-09) Figure 1. Remove Grab Strap and Install Kit 53051-09 NOTE Before removing the saddlebag mounting bracket attaching bolts, note the mounting orientation of the saddlebag mounting brackets. 2. See Figure 1. Remove the left side screw (1) and washer (2) to remove the bracket (4) and the passenger grab strap (3). Repeat for the right side saddlebag mounting bracket. 3. See Figure 4. Remove the screw with lockwasher (A) from the rear of the currently installed seat. Pull the seat rearward to remove the seat from the motorcycle. Save the screw. 4. For All Kits Except 53051-09: Remove the two flanged nuts (B) from the studs (C) near the front of the rear fender. INSTALLATION For All Kits Except 53051-09: 1. Install the grab strap (2) onto the studs as shown in Figure 2. Secure the grab strap to the studs with the nuts, and tighten to 96-156 in-lbs (11-18 Nm) . 2. See Figure 3. Slide the rear of the seat (1) through the grab strap, from the front, until the slot (2) on the front underside of the seat is behind the seat mounting tongue (1) on the fuel tank rear bracket

HARLEY DAVIDSON DYNA DOCKING HARDWARE KIT INSTALLATION INSTRUCTIONS

0

Filed Under (Harley Davidson) by admin on 09-02-2011

download
INSTALLATION Installing the Front Docking Point To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect negative (-) battery cable before proceeding. (00048a) 1. Remove the seat and disconnect the negative (-) battery cable. NOTE To keep the fender aligned, complete ALL the following procedures on one side of the motorcycle before starting the other side. 2. See Figure 1. Remove the stock fender support bracket. Position new rear fender mounting bracket from kit (5) into position. 3. Apply Loctite 243 (Blue) to button head bolt (2) prior to installation. Place the tapered side of front docking point (1) against the strut cover. Insert button head bolt (2) through the docking point, fender support and fender. Tighten to 12-18 ft-lbs (16.3-24.4 Nm) . 4. If used without saddlebags, install rear docking point (3) and recess cover (4) according to instructions in Part Number 53968-06C, Directional Relocation Kit. If used with saddlebags, mount rear docking point according to instructions with saddlebag kit. MAINTENANCE NOTE In time, the docking points may wear causing the mating luggage rack or sideplates to become loose. The fit may be tightened using the following procedure. If any fasteners with Loctite are loosened, then the fasteners must be removed, cleaned of existing Loctite and re-installed with new Loctite. 1. Loosen the docking hardware. 2. Rotate the docking points clockwise approximately 45°. 3. Tighten the docking hardware to the appropriate torque values as indicated in the installation procedures. This procedure can be repeated up to 3 times before replacement of the docking points is recommended.

Incoming search terms:

HARLEY DAVIDSON SADDLEBAG WALL ORGANIZER KIT INSTALLATION INSTRUCTIONS

0

Filed Under (Harley Davidson) by admin on 03-02-2011

download
INSTALLATION Do not exceed saddlebag weight capacity. Put equal weight in each bag. Too much weight in saddlebags can cause loss of control, which could result in death or serious injury. (00383a) NOTE Maximum load capacity of the wall organizer is 2.5 lbs (1.1 Kg). The combined load of wall organizer and saddlebag must not exceed 15 lbs (6.8 Kg). Saddlebag Without Liners 1. See Figure 1. Open saddlebag. NOTE On some HDI motorcycles, the bail wire has been removed from the quick release stud. In these cases, turn the stud by engaging the slotted end with a large screwdriver. 2. See Figure 2. Grasp bail wire (1) inside saddlebag and rotate front bail head stud (2) a full 1/4 turn in a counterclockwise direction. Remove front bail head stud (2) and flat washer (3). Discard washer but save stud for kit installation. 3. See Figure 3. Place flat washer (1) from kit on front bail head stud. 2 1 2 is03120 1. Anchor bracket (2) 2. Bail head stud and flat washer (2) Figure 1. Open/Close Saddlebag 1 2 3 5 4 6 7 is03114 1. Bail wire 2. Bail head stud 3. Flat washer (stock) 4. Spring plate 5. Wire form 6. Front bracket 7. Rear bracket Figure 2. Saddlebag Quick-Release Fasteners 4. With groove at end of stud held in a horizontal position, insert front bail head stud (2) and flat washer (1) through hole in wall organizer (3), saddlebag, and mounting bracket. When groove engages wire form of spring plate

Incoming search terms:

BUELL XB9R REMOVABLE SADDLEBAG KIT Installation Instructions

0

Filed Under (Buell) by admin on 03-02-2011

download
Installation 1. Ensure that the tail section of the motorcycle is clean and dirt free. 2. See the Service Parts illustration. Using a T27 TORX drive head, remove the two screws holding the tail section underside shield. 3. Install the saddlebag bracket (3) as shown, reinstall the screws and tighten securely. Federal Motor Vehicle Safety Standard (FMVSS) 108 requires all motorcycles to be equipped with side reflectors. The mounted saddlebags will cover the factory-installed rear side reflectors on these vehicles. Reposition, or have a dealer reposition, the original rear side reflectors supplied with this motorcycle or apply new ones. If this is not done, the loss of visibility to other motorists may result in death or serious injury. NOTE New reflectors (Part number 59256-84A) are available from your Buell Dealer. NOTE When removing adhesive residue, take care to keep from scratching or damaging the reflector, mounting bracket or surrounding parts. 4. Use a thin flat blade, like that on an X-Acto knife, and carefully pry the reflectors off of their mounting brackets. Remove the adhesive residue from the brackets and the back of the reflector. 5. Mount the new reflector relocation brackets (4) to the stock reflector mounting brackets as shown. Attach each relocation bracket through the slots in the stock bracket with two screws, flat washers and lock nuts from the Hardware Kit (5). Slide the relocation bracket to the rearmost position and tighten securely. 6. Remove the outer release liner of the foam tape on the relocation bracket. Mount the stock reflector squarely to the bracket, and press firmly in place. 7. Remove the passenger pillion (and pillion cover, if mounted), and set aside. 8. Position one of the saddlebags to the side of the motorcycle tail section with the Buell logo facing out, and to the rear. Hook the mounting pocket on the back side of the bag onto the saddlebag bracket mounted earlier. Repeat for the other saddlebag. 9. Bring the saddlebag straps up and over the tail sectiion. Pull the right-side straps up through the buckle eyes on the left-side straps, remove any slack and fasten the hook-and-loop material. 10. Note the points where the saddlebags and straps contact the motorcycle tail section. Two lengths of clear protective tape have been provided in the Hardware Kit. If desired, cut and fit lengths of the tape to those areas of the tail section to prevent damaging the finish. 11. Replace the passenger pillion (and pillion cover if desired). Position the front tongue on the pillion overthe saddlebag straps

Incoming search terms:

HARLEY DAVIDSON ROAD ZEPPELIN SEAT REMOVAL AND INSTALLATION INSTRUCTIONS

0

Filed Under (Harley Davidson) by admin on 01-02-2011

download
REMOVAL To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b) 1. Remove main fuse following the instructions in the service manual. NOTE Cover the painted surfaces with protective material to prevent scratches or other damage. 2. Remove the left and right side saddlebags following the instructions in the owner’s manual. 3. See Figure 1. Remove the screw (1) and lockwashers (2) securing the grab strap (3) to the bracket (4 or 6). Save the hardware for installation. 4. Remove the grab strap. 5. Remove seat following the instructions in the service manual. -J04456 1 of 4 1 2 4 3 1 2 6 3 5 7 is06068 1. Stock screw 2. Stock lockwasher 3. Grab Strap 4. Bracket, 2009-Later Models 5.2009-Later Models 6. Bracket, 2008-Earlier Models 7.2008-Earlier Models Figure 1. Grab Strap and Saddlebag Front Mounting Bracket INSTALLATION 1. See Figure 2. Remove rubber plug from accessory connector (1) located under seat. Plug the seat electrical connector into the accessory connector. The connectors should lock together with an audible click. 2. Position the seat on the frame. Make sure the electrical harness and connector are not pinched between the seat and frame. 3. Install the seat following the instructions in the service manual.

HARLEY DAVIDSON DETACHABLE DYNA SIDEPLATE KIT INSTALLATION INSTRUCTIONS

0

Filed Under (Harley Davidson) by admin on 29-01-2011

download
Additional Parts Required The appropriate docking hardware and possibly a directional relocation kit must be installed prior to installation of this side- plate kit. These kits must be purchased separately from a Harley-Davidson Dealer. Table 1. Docking Hardware Kits Model Year Docking Hardware Kit FXDWG 53964-06 only Table 2. Directional Relocation Kits Model Year Docking Hardware and Directional Relocation Kit All except FXDWG 53961-06 and 53968-06 If mounting this kit with Saddlebags, part number 53968-06 is not required. Loctite® 262 (red), Part Number 94759-99, is available from your Harley-Davidson Dealer. Kit Contents Table 3. Kit Contents Part Number Description (Quantity) 52869-06 Side Plate, detachable, right 52870-06 Side Plate, detachable, left 94592-98 Button head screws (4) SISSYBAR INSTALLATION 2 3 1 4 1 is 01079 1. Sideplate 2. Sissybar 3. Buttonhead screw 4. Rotary latch Figure 1. Detachable Sissybar Sideplate Assembly See Figure 1. Install new or existing sissybar (2) to detachable sideplates (1) using four buttonhead screws (3). Apply Loctite® 262 (red) to screws before installation. Tighten screws to 96- 120 in-lbs (11-14 N-m)

Incoming search terms:

TRIUMPH ROCKET III CORBIN SADDLEBAG SUPPORTS

0

Filed Under (Triumph) by admin on 25-12-2010

download
1. Remove the 9/16″ bolts from the lower saddlebag support brackets located inside the bottom of the saddlebags. 2. Remove the passenger foot pegs and saddlebag mounting brackets by first removing the pegs pivot bolts and nuts then the 12mm nuts from the backside of the pegs. 3. Install the new saddlebag mounting brackets reusing the bolts inside the saddlebag. If you are installing floorboards and relocation arms use the 5/16″ X 2 1/2″ hex bolts supplied in place of the one supplied with the relocation arms to bolt the brackets and arms to the motorcycle. If you are installing floorboards only use the 5/16″ X 3″ socket head bolts supplied in place of the one supplied with the floorboards to bolt the floorboards and saddlebag brackets to the motorcycle. 4. Follow the instructions for the relocation arms and or floorboards

HONDA VTX1800 AND VTX1300 PASSENGER BOARDS INSTALLATION INSTRUCTIONS

0

Filed Under (Honda) by admin on 24-12-2010

download
• Remove the cotter pins, washers and pivot pins from the stock foot pegs, then remove the peg. • Install the floorboard assembly into the foot peg mounting brackets using the provided hardware. (NOTE: the boards are marked Left and Right) Put the bolt thru the hole with the head of the bolt facing the front of the motorcycle. On 1800C models you will need to place one of the washers removed earlier between the floorboards mounting block and the “U” shaped peg mount bracket on the frame. This will fill the additional clearance on this model. Next install the washer and nut onto the bolt and tighten securely. • Check the button head allen bolt that mounts the Rivco passenger board pivot assembly with a 7/32″ allen wrench to be sure that it is tight. We offer an optional set of link arms (part no #VTX005-5), which will relocate the boards 3.5″ farther forward. These are extremely beneficial to passengers with long legs and for motorcycles fitted with any saddlebags which cramp the passenger’s foot rest area.

Incoming search terms: