KAWASAKI MULE Electric Steering Installation Manual And Removal

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Filed Under (Kawasaki) by admin on 05-05-2012

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Remove plastic center cap on steering wheel by prying off with a small screwdriver. Remove steering wheel nut and remove steering wheel by pulling up on wheel. If wheel is tight have a partner tap on the shaft while pulling up on wheel. Note: Do not mushroom threads on shaft. Remove all screws that retain dash to body of vehicle. Disconnect all electrical connections at back of dash. Mark all wires to ensure easy install. Remove lower steering shaft bolt at rack and pinion. Remove upper bolt at base of steering column. Remove the 2 bolts that retain the steering column to the frame and remove the column and the shaft assembly. Remove lower u-joint on steering column shaft & replace it with supplied u-joint. There is a welded wire retainer on the lower dash tube where the electric motor will sit. You will need to grind off this piece and smooth. Remove the master cylinder bolt closest to the driver side and discard bolt. Your motor and module has been shipped together bolted to the bracket. It is important to follow the install sequence to ensure a proper installation. The lower shaft on the steering motor is marked on the shaft and on the motor. These marks must not be changed. If you remove the shaft it needs to be installed back in the same spot.

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Indian Rocker Arm End Play Rear Cylinder/ Front Cylinder Installation

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Filed Under (Indian) by admin on 12-11-2010

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Rear Cylinder 1Rotate the engine so that the rear piston is at Top Dead Center (TDC), compression stroke, so no load is on the valves. 2Using a 3/16″ allen wrench, remove the four screws securing the rear cylinder rocker cover. 3Remove the cover and inspect both O-ring seals. Discard if damaged or worn. 4Push both rocker arms towards the valve end support bracket (A) and using a feeler gauge check the gap between the rocker arms and the pushrod end support bracket (B). NOTE: The Rocker arm end play specification should be between 0.003″ to 0.012″. 5 Compare the measurement to the specification an determine whether adjustment is necessary. If the end play is within specification, adjustment will not be required. Refit the rocker cover (instructions 14 to 15) and carry out the same inspection on the front cylinder . If the measurement is outside the specification, adjustment will be required and shimming will be necessary (follow the remainder of these instructions). Adjustment 6Using a 1/4″ allen wrench remove the 4 screws securing the rocker shaft assembly.Refit the LH support bracket and reposition the complete assembly on the rocker base. Make sure that the three dowels are in place and the slots in the rocker shafts are properly aligned with the mounting screw holes in the RH support bracket. 11Clean the threads of the 4 support bracket screws and apply Blue Loctite to the first 4 threads. 12Fit the 1-3/4″ screws into the LH support bracket (A) and the 2″ screws to the RH bracket (B). Torque all screws in cross pattern to 16-20 foot-pounds. CAUTION: The rear piston must be at TDC, compression stroke, when tightening the support bracket screws. 13Re-check the rocker end play to ensure it is within specifica- tion. 13Lubricate the two O-rings with clean engine oil and refit them in the grooves in the rocker base. 14Refit the rocker cover.

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