HONDA TRX 650 RINCON 4X4, TRX 680 Rincon BLADE HARDWARE MOUNTING REMOVAL AND INSTALLATION MANUALS

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Filed Under (Honda) by admin on 26-12-2011

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Push tube/ Swivel/ Blade Assembly Instructions 1. Install the blade swivel (15) onto the front of the push tube (14) using the 1/2″ shoulder bolt (4), two 1/2″ washers (5), and a 3/8″ Nylock nut (3) from the bolt bag per diagram #1. Make sure the flat washers seat properly on the bottom of the shoulder bolt while tightening the nut. Make sure the blade turns freely. 2. Remove the 2 bottom flanged nuts (I) from the u-bolt (D) and 2 from the 3/8″ bolts (H) on the blade position pin assembly (23). Run the 2 top flanged nuts up the threads of the u-bolt. Place the blade position pin assembly on the push tube as shown in the Diagram, sliding the blade position pin through one of the oval holes on the swivel and through the rear blade position pin support bracket on the push tube. 3. Re-install the u-bolt and 3/8″ bolts and flanged nuts per the Diagram. On the u-bolt, thread the bottom nuts up until they are flush with the bottom of the threads then run the top ones down, making sure the bottom nuts remain flush with the bottom of the u-bolt. Tighten all 4 bottom nuts. 4. Remove the two shoulder bolts (18) from the pivot point brackets on the back of the blade (1). Attach the blade to the swivel by sliding the ears on each side of the swivel into the pivot point brackets on the blade, reinstall the two shoulder bolts and Nylock nut (3) and tighten. 5. Hook the blade springs (6) to the two round holes on either side of the 5 oval holes on the swivel. Hook the eyebolts through the other end of the springs, push the eyebolts through the spring attaching points on the back of the blade and install 3/8″ Nylock nuts (3). Spring tension may be increased by tightening both Nylock nuts on the eyebolts evenly. 6. Install the blade stops (16) with the two 3/8″ x 1″ bolts (17) and 3/8″ nuts (3) per the Diagram. Rotating the stops allows you to change the blade pitch to suit changing conditions or materials

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HARLEY DAVIDSON REAR SWINGARM AXLE COVER KIT INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 02-03-2011

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INSTALLATION Perform this installation when the engine is cool. Working on or near the exhaust system when the engine is hot could result in severe burns. (00311a) NOTE XL Sportster 883 and XL1200R models may require loosening or removal of the rear muffler in order to install the right side rear axle cover. See the EXHAUST SYSTEM REMOVAL section of the Service Manual. 1. Support the vehicle, and loosen or remove the rear muffler if necessary. XL Sportster 883 and XL1200R models: Remove the right-side lower shock absorber mounting bolt. Save for re-installation. All other models: Remove and discard the right-side lower shock absorber mounting bolt. 2. Swing the bottom of the shock absorber out of the way. Position the right-side swingarm axle cover (2) over the swingarm and behind the shock absorber. 3. Reposition the shock absorber. XL Sportster 883 and XL1200R models: Install the shock absorber mounting bolt removed in Step 1. All other models: Install the shoulder bolt (3) from the kit. All models: Tighten the bolt to 45-50 ft-lbs (61-68 Nm) . NOTE When torquing the bolt, align two of the bolt-head flats parallel to the ground. This will allow proper orientation of the bar and shield logo on the bolt cover. 4. Position the bolt cover (4) over the bolt head (3) with the Bar-and-Shield logo oriented upright, and lock in place with the set screw (5). Tighten securely. Reposition and tighten the muffler per the Service Manual instructions. 5. Remove and discard the left-side lower shock absorber mounting bolt. Move the bottom of the shock absorber out of the way. Position the left-side swingarm axle cover (2) over the swingarm and behind the shock absorber. 6. Reposition the shock absorber and install the shoulder bolt from the kit. Tighten to 45-50 ft-lbs (61-68 Nm) , aligning two of the bolt head flats parallel to the ground. 7. Position the bolt cover over the bolt head with the Bar-and- Shield logo oriented upright, and lock in place with the set screw. Tighten securely

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HARLEY DAVIDSON STREAMLINER PASSENGER FOOTBOARD KIT REMOVAL AND INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 25-02-2011

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REMOVAL 1. See Figure 1. Remove existing passenger footpegs or footboards, brackets and mounting hardware. 1 4 3 2 is04325 1. Screw and washer 2. Bracket 3. Footpeg mount 4. Footpeg pad and bottom Figure 1. Passenger Footpeg Components (FLHX) INSTALLATION NOTES • If necessary, remove any paint from counterbore holes of footboard brackets to ease the installation of the pivot pins. • On 2010 and Later Models: The installation height can be adjusted to one of three positions. To install footboards in a new position, remove plastic plugs from holes in rear swingarm bracket as necessary. • On 2009 and Earlier Models: The lowest of the four holes on the frame is not threaded and cannot be used to mount the footboards. 1. See Figure 2. Insert shoulder bolt (9) or (10) through slot in footboard bracket (1). a. 2010 and Later Models: Thread the 5/16 inch shoulder bolt (9) into the lowest hole in the rear swingarm bracket of the frame. b. 2009 and Earlier Models: Thread the 3/8 inch shoulder bolt (10) into the second lowest hole in the rear swingarm bracket of the frame. Tighten the bolts to 48-72 in-lbs (5-8 Nm.) . 2. At the desired height, install the upper screw (2) and lockwasher (3) through footboard bracket (1). Tighten screw to 36-42 ft-lb (49-56 Nm) . 3. Install spring (4) into retaining hole in footboard bracket. Set the ball (5) on top of spring. 4. Position the detent in the bottom of the footboard pan (8 or 12) over ball in footboard bracket. Be sure not to unseat the ball. Press down on footboard pan so the holes of the footboard pan and footboard bracket align. 5. Insert pivot pins (7) through two mounting holes on footboard bracket and into footboard pan. 6. Align footboard insert (6 or 11) in footboard pan. Press insert firmly until the footboard pan tabs are firmly seated in the footboard insert. 7. Fold footboard up and install set screw (13) to secure footboard pad. 8. Pivot footboard assembly up and down to verify proper operation. 9. Repeat all steps for opposite side

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