Harley Davidson HOGPRO DEUCE 200 TIRE INSTALLATION INSTRUCTIONS

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Filed Under (Harley Davidson) by admin on 18-04-2012

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1. Remove the seat 2. Remove the rear wheel. 3. Drain and remove the primary covers and drive belt. 4. Install the new supplied 13/16″ drive belt. 5. Re-install the primary covers, gasket, seal, and fluid. 6. Remove chrome fender strut covers. 7. Remove the plastic license plate mount and un-plug the turn signals 8. Remove the rear fender 9. Discard the long gold colored wiring covers from both sides of the inner fender. 10. Wash the inside of the fender thoroughly with soap and water. 11. Clean the inner fender along the wiring path with supplied alcohol. 12. Locate the wiring harness at the top right of the fender. 13. Firmly affix the 5 supplied zip holders along the wiring path. 14. Attach the harness using the supplied zip ties. Leave enough slack so that you can adjust the position of the harness once the fender is re-installed. 15. Re-install the fender using the supplied hardware. (The curved fender mounting brackets will be re-installed from the inside out using the 4 thin supplied nyloc nuts and washers. 16. Install the front license plate mount bolts inside out using the 2 supplied nylocs and washers. 17. Tighten the fender. Using a hack saw or cut off wheel, remove the remaining threaded studs flush with the nyloc nut on each of the fender brackets. 18. Re-install your chrome fender struts. 19. Adjust the wiring harness and tighten the zip ties. Cut off the excess zip tie. 20. Install the new Hogpro wheel, pulley, and the 200 tire of your choice. 21. Have Fun!

HARLEY-DAVIDSON 1340cc SHOVELHEAD INSTALLATION INSTRUCTIONS

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Filed Under (Harley Davidson) by admin on 29-02-2012

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Each cylinder should be deburred on top and generously chamfered on bottom for ease of piston and ring installation. Finish hone with a 280-400 grit hone. A good cross hatch finishing pattern is important for best results. CAUTION: Wash cylinder assembly with soap and water, then swab with new # 10 oil on a clean rag until all tendency of rag discolor is gone. Washing in solvent will not remove the abrasive from finished cylinder walls

Yamaha XVS 13AW Owner's Manual REMOVAL AND INSTALLATION MANUAL

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Filed Under (Yamaha) by admin on 06-01-2012

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GASOLINE IS HIGHLY FLAMMA- BLE: Always turn the engine off when refueling. Take care not to spill any gasoline on the engine or exhaust system when refueling. Never refuel while smoking or in the vicinity of an open flame. Never start the engine or let it run for any length of time in a closed area. The exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. Always operate your motorcycle in an area that has adequate ventilation. Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch. When parking the motorcycle, note the following: The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pedestrians or children are not likely to touch these hot areas. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. Do not park the motorcycle near a flammable source, (e.g., a kerosene heater, or near an open flame), otherwise it could catch fire. When transporting the motorcycle in another vehicle, make sure that it is kept upright. If the motorcycle should lean over, gasoline may leak out of the fuel tank. If you should swallow any gasoline, inhale a lot of gasoline vapor, or allow gasoline to get into your eyes, see your doctor immediately. If any gasoline spills on your skin or clothing, immediately wash the affected area with soap and water and change your clothes

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CARE AND MAINTENANCE OF CHROME WHEELS

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Filed Under (Tips and Review) by admin on 16-02-2011

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Chrome-plated wheels are attractive and can remarkably change the appearance of your trike by reflecting light to base areas of your vehicle. We have piece together the following material to help you get many years of enjoyment from your wheels plated with chrome. •When washing your trike, start first with the wheels. Wash them when they are cool, not after a long drive. Never spray cold water on hot or warm wheels, this can result in permanent damage to their appearance. •Chrome-plated wheels should be washed with a mild soap and water frequently. It is important to take note that absolutely no ammonia-based or acid cleaning solutions are to be used on the wheel or the tires. •Use a washing mitt or a soft sponge. Never use any type of brush, abrasive pad or steel wool as these will scratch the finish. Rinse thoroughly. Do not allow soap, chemicals or water to sit on the surface and produce water spots. Dry your wheel with a soft non-abrasive towel. •Be careful around automatic car washes, due to their use of bristle brushes or acidic preparations that are used to remove dirt and debris from wheels. •Periodically, polish wheels with quality non-abrasive chrome polish. After polishing and/or cleaning it is a good idea to wax the exposed areas to seal the surface. •When possible, chrome-plated wheels should not be used in areas where salt and chemicals are used in winter weather. If chrome wheels are driven in winter months they should be cleaned every week. Chrome sealant is highly suggested for use on wheels that are driven in winter or better yet, remove your chrome-plated wheels during this time. •If you live near salt water or beaches, take extra attention to wash more frequently to remove ocean salts. Any build up of brake dust along with residue from coastal climate can damage the finish. •Proper attention should also be paid to the backside of the wheels when washing. Keep your investment safe; clean your wheels on a regular basis

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HARLEY DAVIDSON ELECTRA-GLO LIGHT POD KITS INSTALLATION INSTRUCTIONS

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Filed Under (Harley Davidson) by admin on 08-02-2011

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INSTALLATION NOTES Clean the controller mounting area and the areas where the light pods will be mounted with soap and water before beginning the installation, and allow to dry thoroughly. Remove debris, dirt and grime from the vehicle areas to be highlighted. Ambient temperature should be at least 50 °F (10 °C) for proper adhesion of the light pods and controller box to vehicle surfaces. Light pods should not be located closer than 2.5 inches (63.5 mm) from exhaust pipes or mufflers, and must have 1.5 inches (38.1 mm) clearance from engine cylinders and heads. Do not install light pods with the light source facing directly away from the vehicle. Installation should be done in a way that allows the light to be seen indirectly by reflecting from chrome or painted surfaces of the vehicle. Prepare the Motorcycle To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect battery cables (negative (-) cable first) before proceeding. (00307a) Disconnect negative (-) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00049a) 1. Refer to the owner’s manual and follow the instructions given to disconnect the battery cables, negative (-) cable first. NOTE For 2004 and later XL (Sportster®) models, the negative battery cable is most easily disconnected at the engine crankcase . Locate and Install the Controller NOTE Do not mount the controller box in a location where vehicle suspension travel could result in contact with the ON/OFF switch or dimmer control. Damage to the controller box will occur. 2. See Figure 2. Locate the controller box (10) on a flat surface that will allow the red (+) and black (-) leads to reach the battery terminals and the rider to access the controls (with the vehicle parked) and, if necessary, the in-line fuse holder (A). a. Test-fit the controller box to the selected surface before installation. Do not remove the adhesive backing until ready to attach the controller box. b. Clean the controller box mounting area with one of the included alcohol swabs. Allow to dry thoroughly. c. Remove the liner from the adhesive backing of the controller box. Carefully position the controller box to the surface, and press firmly into place. Hold the controller box in position with steady pressure for about one minute. Connect the Battery Cables NOTE Verify that the ignition/light key switch is in the OFF position before attaching the battery cables. 3. Verify that the ignition/key switch is turned to the OFF position. Apply a light coat of Harley-Davidson electrical contact lubricant (part number 99861-02), petroleum jelly or corrosion retardant material to the battery terminals. Connect positive (+) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00068a) 4. Refer to the owner’s manual and follow the instructions given to install first the vehicle’s positive (+) battery cable then the red (+) light pod controller lead ring terminal to the positive (+) battery terminal. Tighten to owner’s manual specifications. Install first the vehicle’s negative (-) battery cable then the black (-) light pod controller lead ring terminal to the negative (-) battery terminal. Tighten to owner’s manual specifications. Arrange the Electra-Glo Light Pods NOTES Electra-Glo light pods (1) can be installed in a variety of locations. They are best installed on a flat surface to provide indirect lighting illuminating mechanical features, vehicle finish or for ground effects. Refer to the notes at the beginning of the Installation section. 5. Select the area or lines of the motorcycle to highlight, and suitable locations for each light pod. DO NOT permanently affix the light pods at this time. Lightly tape the pods in place temporarily until the desired visual effect is achieved Verify clearance from movement of rubber mounted engine or other moving parts, heat sources, or chafe points

2007 Yamaha VMAX/ VMX12W1(C) OWNER'S MANUAL

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Filed Under (Yamaha) by admin on 12-12-2010

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GASOLINE IS HIGHLY FLAMMA- BLE: * Always turn the engine off when refueling. * Take care not to spill any gasoline on the engine or exhaust system when refueling. * Never refuel while smoking or in the vicinity of an open flame. * Never start the engine or let it run for any length of time in a closed area. The exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. Always operate your motorcycle in an area that has adequate ventilation. * Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch. When parking the motorcycle, note the following: * The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pedestrians or children are not likely to touch these hot areas. * Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. * Do not park the motorcycle near a flammable source, (e.g., a kerosene heater, or near an open flame), otherwise it could catch fire. * When transporting the motorcycle in another vehicle, make sure that it is kept upright. If the motorcycle should lean over, gasoline may leak out of the carburetor or fuel tank. * If you should swallow any gasoline, inhale a lot of gasoline vapor, or allow gasoline to get into your eyes, see your doctor immediately. If any gasoline spills on your skin or clothing, immediately wash the affected area with soap and water and change your clothes

Sanyang JET 50/100 and JET Euro 50/100 Specifications And Service Manual

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Filed Under (Sym) by admin on 24-11-2010

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Carbon monoxide If you must run your engine, ensure the place is well ventilated. Never run your engine in a closed area. Run your engine in an open area, if you have to run your engine in a closed area, be sure to use an extractor. Caution Exhaust contains toxic gas which may cause one to lose consciousness and even result in death. Gasoline Gasoline is a low ignition point and explosive material. Work in a well-ventilated place, no flame or spark should be allowed in the work place or where gasoline is being stored. Caution Gasoline is highly flammable, and may explode under some conditions, keep it away from children. Used engine oil Caution Prolonged contact with used engine oil (or transmission oil) may cause skin cancer although it might not be verified. We recommend that you wash your hands with soap and water right after contacting. Keep the used oil beyond reach of children. Hot components Caution Components of the engine and exhaust system can become extremely hot after engine running. They remain very hot even after the engine has been stopped for some time. When performing service work on these parts, wear insulated gloves and wait until cooling off. Battery Caution y Battery emits explosive gases; flame is strictly prohibited. Keep the place well ventilated when charging the battery. y Battery contains sulfuric acid (electrolyte) which can cause serious burns so be careful do not be spray on your eyes or skin. If you get battery acid on your skin, flush it off immediately with water. If you get battery acid in your eyes, flush it off immediately with water and then go to hospital to see an ophthalmologist. y If you swallow it by mistake, drink a lot of water or milk, and take some laxative such as castor oil or vegetable oil and then go to see a doctor. y Keep electrolyte beyond reach of children. Brake shoe Do not use an air hose or a dry brush to clean components of the brake system, use a vacuum cleaner or the equivalent to avoid dust flying. Caution Inhaling dust may cause disorders and cancer of the breathing system. Brake fluid Caution Spilling brake fluid on painted, plastic, or rubber parts may cause damage to the parts. Place a clean towel on the above-mentioned parts for protection when servicing the brake system. Keep the brake fluid beyond reach of children

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YAMAHA YZF-R1P YZF-R1PC SPECIFICATIONS AND OWNER'S MANUAL

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Filed Under (Yamaha) by admin on 24-11-2010

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GASOLINE IS HIGHLY FLAMMABLE: a. Always turn the engine off when refueling. b. Take care not to spill any gasoline on the engine or exhaust system when refueling. c. Never refuel while smoking or in the vicinity of an open flame. 2. Never start the engine or let it run for any length of time in a closed area. The exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. Always operate your motorcycle in an area that has adequate ventilation. 3. Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch. When parking the motorcycle, note the following: SAFETY INFORMATION 1 1-6 a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pedestrians or children are not likely to touch these hot areas. b. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. c. Do not park the motorcycle near a flammable source, (e.g., a kerosene heater, or near an open flame), otherwise it could catch fire. 4. When transporting the motorcycle in another vehicle, make sure that it is kept upright. If the motorcycle should lean over, gasoline may leak out of the fuel tank. 5. If you should swallow any gasoline, inhale a lot of gasoline vapor, or allow gasoline to get into your eyes, see your doctor immediately. If any gasoline spills on your skin or clothing, immediately wash the affected area with soap and water and change your clothes 1. Fuse box (page 6-40) 2. Front fork compression damping force adjusting screw (page 3-19) 3. Front fork rebound damping force adjusting screw (page 3-19) 4. Front fork spring preload adjusting bolt (page 3-18) 5. Front brake fluid reservoir (page 6-31) 6. Shock absorber assembly spring preload adjusting ring (page 3-20) 7. Shock absorber assembly compression damping force adjusting screw (page 3-21) 8. Owner’s tool kit (page 6-1) 9. Shock absorber assembly rebound damping force adjusting screw (page 3-21) 10. Engine oil drain bolt (page 6-14) 11. Engine oil filter cartridge

TRIUMPH 750 BIG BORE CYLINDER AND PISTON SET FOR 650 TWINS INSTALLATION

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Filed Under (Triumph) by admin on 29-10-2010

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Step 1. Unpack your big bore kit and inspect the contents. There should be the following: 1. Cylinder x l 2. piston with wristpin x 2 3. Hepolite piston ring set x l 4. Special big bore head gasket Step 2. Thoroughly wash the cylinder bores with soap and water. Do not use solvent! Dry bores with air or a lint free towel and let completely air dry. This step is most important and will greatly extend the life of the pistons. Step 3. Following the procedure outlined in your service manual, drain the fuel tank, remove the exhaust system, fuel tank and carburetors. Have a catch basin handy to capture any fuel that may spill from the carburetors, as fuel is highly flammable and can be ignited by a dryer pilot light etc. from a long distance. Clean up any spilled fuel immediately and dispose of away from any source of ignition. Store the fuel tank in a well vented area, outdoors is best, in the event your fuel taps should leak. Step 4. Remove the rocker boxes by slacking the 9 head bolts a little at a time in a star pattern. Remove the 6 nuts at the front and back of the head. Remove the 4 corner rocker box bolts. Remove the head bolts and rocker boxes. Remove the push rods. Examine the push rods to insure they are straight and the ends are tight. Replace any suspect push rod. Step 5. Remove the cylinder head. Now would be a good time for guide and valve renewal. This is best left to an expert. More cylinder heads have been ruined by auto machine shops than by hard use. If you do not have a qualified shop in your area please call for a referral. Step 6. Remove the push rod tubes and the cylinder base nuts. Clip rubber bands around the top of the lifters to keep them from dropping into the crankcase. Have a few lint free rags handy. Bring the pistons to the top of the stroke and begin lifting off the cylinder. If the cylinder is hard to lift off, thread a nut on one of the base studs and use a tire lever to pry against the bottom fin close to its base using the stud as a fulcrum. After partially raising the cylinder stuff the crankcase mouth with rags to keep any carbon or broken rings from entering the crankcase. These will remain in place until step 12. Step 7. Leaving the rags in the crankcase remove the wrist pin circlips from the pistons and discard. Heat the piston and gently push the wrist pin out. Do not use force as this can damage the connecting rod or its bearings. Be sure to account for all the clips as one left in the crankcase can do extensive damage. Step 8. Clean all gasket surfaces to remove any traces of the old gaskets. Use Pennatex gasket remover if needed. Be very careful not to scratch the gasket surface or to allow any gasket particles to enter the crankcase. Even a small bit of gasket can stop the oil pump from working! Step 9. Note the direction and location of the lifters. These must be replaced in the same position as when removed. Remove the lifter blocks from the old cylinder. Start by removing the small retaining bolts and washers. The lifter blocks are extremely fragile and are easily broken. They are also very expensive so great care must be taken in this step! Triumph special tool 222-616008 is advisable here. Apply pressure to the center of the block only. Do not press against the tangs that locate the lifter! A tool can be fabricated using two dowels to locate in the lifter holes. Step 10. Clean and examine the lifters and camshaft faces. Clean the lifter blocks and remove the sealing oring under the locating flange. Replace these with the new orings in the gasket set. Apply a smear of gasket sealant to the lifter block oring and press into the new cylinder. Be sure the lifter block is parallel with the bores and the grooved block is on the exhaust side. Apply a small amount of assembly oil to the lifters and replace in the exact position they came from

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