YAMAHA RHINO PERFORMER NITROUS SYSTEM INSTALLATION MANUALS

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Filed Under (Yamaha) by admin on 14-01-2012

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The nitrous bottle is an aluminum cylinder designed and manufactured to withstand very high internal pressures. The valve on top of the bottle is a high-flow design that allows easy opening and closing which controls the nitrous flow to the engine compartment. Accurate calibration of your nitrous system depends on the bottle remaining at a stable temperature. In vehicles where the bottle must be mounted in an area subject to direct sunlight, it is suggested that the bottle be shielded with a bottle blanket when not in use. Here is the performer bottle valve. Installed on all bottle valves used in Edelbrock Nitrous Systems is a pressure relief device or “PRD”. It is a safety device designed to vent the contents of the bottle into the atmosphere if over-pressurization occurs. Unsafe bottle pressure is caused by over filling or elevated bottle temperatures. It is illegal to tamper with or remove the pressure relief device! Bottle Safety Information 1. Do not attempt to remove the bottle valve. Please return your bottle to Edelbrock if service is required to the siphon tube or the bottle valve itself. 2. Never heat the outside of your nitrous bottle with an open flame such as a torch. 3. Do not strike the surface of your nitrous bottle with a heavy or sharp object. 4. Do not drop your nitrous bottle. 5. Do not attempt to grind off or destroy any imprinted markings on the face of the bottle. 6. Do not remove, modify or otherwise tamper with the pressure relief device on the bottle valve. 7. Do not attempt to use a bottle that has been damaged or tampered with

HARLEY DAVIDSON FLHX MIRROR COVERS INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 22-03-2011

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INSTALLATION 1. Remove the outer fairing using service manual instructions. 2. See Figure 1. Remove the mirrors (1) and retain the flange nuts (2) and plastic backing plates (3) securing the mirrors to the inner fairing. Do not heat or bake plastic parts after painting. Applying heat can damage plastic parts. (00615b) NOTE The adhesive will not bond correctly if it is applied at temperatures less than 50° F (10° C). 3. For primed/painted mirror kits: See Figure 2. Install mounting tape to the mirror covers as follows: a. Clean the tape mounting surface of the mirror cover (1) with alcohol pads provided. Allow to dry com- pletely. b. Get the primer tube and follow the instructions on the tube to activate the primer. When the primer is activated apply the primer to the tape mounting surface of the mirror cover. c. Rub the adhesive backing of the mounting tape (2 or 3) to activate the adhesive then remove the backing. d. Install mounting tape to the mirror cover in the locations shown. Press tape and hold in place for 60 seconds. e. Repeat steps c and d and attach each piece of mounting tape to the mirror cover as shown, then repeat step 3 for the opposite mirror cover. 4. Clean the backside of the mirrors with the alcohol pads provided. Allow to dry completely. 5. Get the primer tube and follow the instructions on the tube to activate the primer. When the primer is activated apply the primer to the back face of the mirror. 6. Rub the adhesive backing on the backside of the mirror cover to activate the adhesive then remove the backing. 7. Place the mirror cover over the backside of the mirror and press into place for a minimum of 60 seconds. 8. Repeat steps 4 through 6 for the opposite mirror. 9. With the mirror post on the outboard side, place the plastic backing plate against the inner fairing engaging two holes in the washer with the threaded stud and index pin. The letters “L” or “R” are stamped on the backing plate posts to differentiate between the left and right side. Repeat for opposite mirror. 10. Install the flange nut on the threaded stud and tighten to 30-40 in-lbs (3.4-4.5 Nm) . 11. Install the outer fairing using the service manual instruc- tions

HARLEY DAVIDSON SADDLEBAG LID ORGANIZER KIT INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 07-03-2011

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installation NOTE Prior to installation, hold each organizer up to the lid (without removing the adhesive backing tape) to verify that the organizer fits properly within the recess of the saddlebag lid before moving on to the installation. 1. Use the isopropyl alcohol wipes included in the kit to thoroughly clean the interior surface of both saddlebag lids. Make sure any residue is removed, then allow the lids to dry completely. Make sure the lid surface is free of condensed moisture. NOTE The ideal temperature range for applying the tape is 70 to 100 degrees F (21 to 38 degrees C). Minimum application temperature is 50 degrees F (10 degrees C). If you attempt to apply the tape below these temperatures, the adhesive will become too firm to adhere properly. 2. Locate the double-sided tape on back of the left lid organizer and remove the backing material. NOTE When performing the next Step, be sure to apply pressure to entire length of tape to ensure proper activation of pressure- sensitive adhesive. 3. Carefully center the left lid organizer in the left saddlebag lid recess and press firmly into place. While applying opposing force from outside of lid (to minimize force on tether, hinges, etc.), apply moderate pressure around entire perimeter of organizer and in middle (making sure to include all areas of tape contact). 4. Repeat Steps 2 and 3 on the right saddlebag lid with the right saddlebag lid organizer. 5. Allow the tape to cure (“wet-out”) for a minimum of 48 hours at 70 degrees F (allow extra time if temp is below 70 degrees). Do not place items in the Lid Organizer while the adhesive is curing

HARLEY DAVIDSON SOFT LOWER KIT INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 21-02-2011

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This kit fits 1980 and later Touring models equipped with engine guards. It does not fit with mustache engine guards INSTALLATION NOTE Soft lowers should not be used in temperatures above 55 degrees Fahrenheit. Engine cooling air flow will be affected and could lead to overheating and possible engine damage. 1. Apply a light coating of silicone grease to cavities of snaps prior to installing soft lowers on motorcycle. 2. See Figure 1. An opening is provided in the soft lowers for mounting highway footrests (1) to engine guard. If using footrests, mount within the opening to prevent buckling of splash guard fabric. 4. Remove adhesive liner from back of reflector. NOTE The ideal temperature should be at least 60° F (16° C) for proper adhesion of the reflectors. 5. Place reflector on fender and press firmly into position. 6. Let the adhesive cure for 24 hours at no less than 60° F (16° C). 7. Repeat steps for other reflector

HARLEY DAVIDSON TOUR-PAK WALL ORGANIZER INSTALLATION INSTRUCTIONS

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Filed Under (Harley Davidson) by admin on 11-02-2011

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This kit fits 1997 and later models equipped with King Tour- Paks INSTALLATION NOTE Maximum Wall Organizer weight capacity is 3 pounds (1.4 Kg) evenly distributed. Do not exceed tour-pak weight capacity. Too much weight can cause loss of control, which could result in death or serious injury. (00401b) Tour-Paks With Molded Liner 1. Remove the two nuts that hold the pouch and liner in the Tour-Pak. Remove pouch and liner and carefully wash the inside of the Tour-Pak with warm, soapy water. Rinse and dry thoroughly. 2. Use the alcohol prep pad in the kit to thoroughly clean the interior surface of the Tour-Pak sides where fastener strips will be attached. Make sure any residue is removed, then allow Tour-Pak to dry completely. Make sure the surface is free of condensed moisture. NOTES The hook and loop fastener strips and organizer must be installed below the edge of Tour-Pak base to avoid interference with top gasket and lock. The ideal temperature range for applying the fastener strip is 70-100° F (21-38° C). Minimum application temperature is 50° F (10° C). If you attempt to apply the tape below these temperatures, the adhesive will become too firm to adhere readily. 3. See Figure 1 and Figure 2. Remove the hook and loop fastener strips from the hinged hook and loop strips. Remove the paper backing and firmly press the fastener strips into the locations (1) shown in Figure 2. The fastener strips should be located approximately 1/8 in. (3 mm) below the edge of the Tour-Pak base. 4. See Figure 1. Bend the hinged hook and loop strips (3) into shape as shown. Attach the hinged strips onto the fastener strips (2) installed in Step 3. NOTE The Tour-pak Wall Organizer installs in place of the pouch removed in Step 1, therefore the pouch will not be re-installed. 5. Reinstall the liner removed in Step 1. The hinged strips (3) will go over the top of the liner (4) as shown in Figure 1. 6. See Figure 1. Attach the organizer (5) to the hinged strips (3). Adjust the organizer’s lock cut out so that it is centered around the lock, and press the hook side of the hook and loop strips on the bottom of the organizer into place on the liner. The hook side will attach to the liner. NOTE 2006 and later Tour-Paks equipped with Passenger Backrest will have two acorn nuts at the front of the base. Remove and discard the 8 in. (200 mm) long hook and loop hinged fastener strip from the center panel. In one of the organizer pockets there will be 4 in. (100 mm) and 1-1/2 in. (38 mm) hook and loop hinged fastener strips. Install the hinged strips on the organizer center panel as shown in Figure 3. 7. Check to make sure the Tour-Pak lid closes over the organizer and the lock works without interference. Adjust as necessary. 8. Allow tape to cure (“wet-out”) for a minimum of 48 hours at 70° F (21° C) (allow extra time if temperature is below 70°). Do not place items in the Wall Organizer while adhesive is curing

SUZUKI SV650 COOLING AND LUBRICATION SYSTEM

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Filed Under (Suzuki) by admin on 04-12-2010

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ENGINE COOLANT At the time of manufacture, the cooling system is filled with a 50:50 mixture of distilled water and ethylene glycol anti-freeze. This 50:50 mixture will provide the optimum corrosion protection and excellent heat protection, and will protect the cooling system from freezing at temperatures above -31 °C (-24 °F) . If the motorcycle is to be exposed to temperatures below -31 °C (-24 °F), this mixing ratio should be increased up to 55 % or 60 according to the figure. A WARNING 204060 80100 Density (%) .. • * You can be injured by scalding fluid or steam if you open the radiator cap when the engine is hot. After the engine cools, wrap a thick cloth around cap and carefully remove the cap by turning it a quarter turn to allow pressure to escape and then turn the cap all the way off . * The engine must be cool before servicing the cooling system. • * Coolant is harmful ; • * If it comes in contact with skin or eyes, flush with water. • * If swallowed accidentally, induce vomiting and call physician immediately. • * Keep it away from children.