Harley Davidson Shift leverbracket INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 24-03-2012

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Installation of any parts should be performed by a qualified, trained mechanic. • All parts included in the Rocker Boards™Conversion Kit are intended to be used as sold. Modification of any part will void all warranties. • Installation should be performed on a motorcycle that is completely cool to avoid burns or other injuries. • Refer to a specific authorized Harley-Davidson service manual for correct disassembly and reassembly procedures for any parts that need to be removed to facilitate installation. • Motorcycle exhaust fumes are toxic and poisonous and must not be inhaled. Always run motorcycle in a well-ventilated area. • Do not perform any installation steps under the influence of alcohol, drugs, or if feeling fatigued. Warranty Briggs Made Cycle Parts, Inc. Rocker Boards™and all parts included in the conversion kit are warranted to the original purchaser to be free of manufacturing defects in materials and workmanship for a period of one (1) year from the original date of purchase. Any part that fails to conform to these conditions, will be repaired or replaced at the discretion of Briggs Made Cycle Parts, Inc. upon receipt of the defective part within the one year warranty period. In the event a part has been rendered defective, Briggs Made Cycle Parts, Inc. must be notified prior to the return of the defective part. Briggs Made Cycle Parts, Inc. will not be liable for any consequential or incidental damages resulting from the failure of any part, the breach of any warranties, the failure to deliver, delay in delivery or any other breach of duty between Briggs Made Cycle Parts, Inc. and a customer

HARLEY DAVIDSON CHROME 1.00 INCH (25.4 MM) DIAMETER HANDLEBAR KITS INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 28-04-2011

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INSTALLATION Preparation To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b) 1. Refer to the Service Manual and follow the instructions given to remove the main fuse. 2. For FLTR models only: Refer to UPPER FAIRING AND WINDSHIELD: FLTR: OUTER FAIRING: REMOVAL in the Service Manual, and follow the instructions to remove the outer fairing. See INSTRUMENT NACELLE: FLTR: REMOVAL in the Service Manual, and remove the instrument nacelle and bezel. For ALL models: Direct contact of D.O.T. 4 brake fluid with eyes can cause irritation. Avoid eye contact. In case of eye contact flush with large amounts of water and get medical attention. Swallowing large amounts of D.O.T. 4 brake fluid can cause digestive discomfort. If swallowed, obtain medical attention. Use in well ventilated area. KEEP OUT OF REACH OF CHILDREN. (00240a)

HARLEY DAVIDSON DYNA GLIDE BRAIDED REAR BRAKE LINE KITS INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 28-04-2011

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INSTALLATION Direct contact of D.O.T. 4 brake fluid with eyes can cause irritation. Avoid eye contact. In case of eye contact flush with large amounts of water and get medical attention. Swallowing large amounts of D.O.T. 4 brake fluid can cause digestive discomfort. If swallowed, obtain medical attention. Use in well ventilated area. KEEP OUT OF REACH OF CHILDREN. (00240a) Direct contact of D.O.T. 5 brake fluid with eyes can cause eye irritation, swelling, and redness. Avoid eye contact. In case of eye contact flush with large amounts of water and get medical attention. Swallowing large amounts of D.O.T. 5 brake fluid can cause digestive discomfort. If swallowed, obtain medical attention. Use in well ventilated area. KEEP OUT OF REACH OF CHILDREN. (00144a) D.O.T. 4 brake fluid will damage painted and body panel surfaces it comes in contact with. Always use caution and protect surfaces from spills whenever brake work is performed. Failure to comply can result in cosmetic damage. (00239b) Drain Brake Fluid 1. Pop off bleeder nipple cap on rear brake caliper. 2. Install one end of a length of plastic tubing over caliper bleeder valve. Place free end of the tubing in a suitable container. 3. Open the bleeder valve about 1/2-turn and pump the brake pedal to drain the brake fluid out of the rear brake system. Do not reuse brake fluid. Remove brake line components carefully. Damage to seating surfaces can cause leakage. (00320a) Remove Existing Rear Brake Line 1. See Figure 1. Disconnect wiring harness connectors from brake light switch spade terminals.

2004 Honda CRF450R OWNER’S MANUAL

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Filed Under (Honda) by admin on 23-04-2011

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FUEL Fuel tank capacity: 2.0 US gal (7.4 liter, 1.6 lmp gal) To open the fuel fill cap, pull the breather tube out of thesteering stem nut. Then turn the fuel fill cap ounterclockwise. • Use automobile gasoline with a pump octane number of 92 or higher. If “knocking” or “pinging” oc- curs, try a different brand of gasoline or a higher octane grade. • Gasoline is extremely flammable and is explosive under certain conditions. Perform this operation in a well-ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area where gasoline is drained or stored and where the fuel tank is refueled. 1.OPERATING INSTRUCTIONS WARNING BASIC OPERATION Starting The Engine • Never run the engine in an enclosed area. The exhaust contains poisonous carbon monoxide gas thatcan cause loss of consciousness and lead to death. • Attempting to start the engine with the transmis- sion in gear and clutch engaged may result in in- jury or damage. NOTE: • This motorcycle can be kickstarted with the transmission in gear by disengaging the clutch before operating the kickstarter. Check the engine oil, transmission oil and coolant levels before starting the engine (page 21, 23, 24). Cold Engine Starting: 1. Turn the fuel valve ON. 2. Shift the transmission into neutral. 3. If the temperature is 35°C (95°F) or below, pull the choke knob fully out. 4. If the temperature is below 0°C (32°F), open the throttle two or three times. (The engine requires a richer mixture for starting in cold weather. When the throttle is so opened, the accelerator pump will feed extra fuel to the cylinder, thereby facilitating starting in cold weather.) 5. With the throttle closed, operate the kickstarter starting from the top of the kickstarter stroke, kick through to the bottom with a rapid, continuous motion. (Do not open the throttle, As the carburetor is equipped with an accelerator pump, excessive fuel will be charged into the engine, and the spark plug will be fouled if the throttle is opened and closed repeatedly. Excessive fuel in the engine makes kick starting difficult.) 6. About a minute after the engine starts, push the choke knob back all the way to fully OFF. If idling is unstable, open the throttle slightly. (1) FUEL FILL CAP (2) BREATHER TUBE WARNING (1) FUEL VALVE (2) CHOKE KNOB Warm Engine Starting: 1. Turn the fuel valve ON. 2. Shift the transmission into neutral. 3. Pull the hot start lever and kick-start the engine. (Do not open the throttle.) 4. As soon as the engine starts, release the hot start lever.

HARLEY DAVIDSON BRAIDED, DUAL DISC, FRONT BRAKE LINE KITS INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 20-04-2011

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INSTALLATION 1 is03017 1. Bleed valve cover Figure 1. Brake Caliper Bleed Valve Rubber Cover 2 1 3 is03018 1. Plastic tube 2. Caliper bleeder valve 3. Container Figure 2. Draining Brake Fluid NOTE This instruction sheet covers motorcycle models that use either DOT 4 or DOT 5 Hydraulic Brake Fluid. The owner’s manual -J03109 1 of 2 will indicate which type of br ake fluid should be used on the motorcycle. Read and follow the owner’s manual carefully. Direct contact of D.O.T. 5 brake fluid with eyes can cause eye irritation, swelling, and redness. Avoid eye contact. In case of eye contact flush with large amounts of water and get medical attention. Swallowing large amounts of D.O.T. 5 brake fluid can cause digestive discomfort. If swallowed, obtain medical attention. Use in well ventilated area. KEEP OUT OF REACH OF CHILDREN. (00144a) Direct contact of D.O.T. 4 brake fluid with eyes can cause irritation. Avoid eye contact. In case of eye contact flush with large amounts of water and get medical attention. Swallowing large amounts of D.O.T. 4 brake fluid can cause digestive discomfort. If swallowed, obtain medical attention. Use in well ventilated area. KEEP OUT OF REACH OF CHILDREN. (00240a) D.O.T. 4 brake fluid will damage painted and body panel surfaces it comes in contact with. Always use caution and protect surfaces from spills whenever brake work is performed. Failure to comply can result in cosmetic damage. (00239b) To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b) To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect battery cables (negative (-) cable first) before proceeding. (00307a) 1. See the service manual and disconnect negative (-) battery cable or remove the main fuse. Save the seat hardware for installation. 2. See Figure 2. Open bleeder nipple cap on front brake caliper. Install end of a length of plastic tubing over caliper bleeder valve (1), while placing free end in a suitable container. Open bleeder valve approximately 1/2 turn. Pump brake lever to drain brake fluid. Repeat step for the other caliper. 3. Remove bolt and two sealing washers to disconnect brake line fitting from master cylinder. Save bolt and discard washers.

HARLEY DAVIDSON NARROW BEACH HANDLEBAR KIT INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 14-04-2011

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INSTALLATION Preparation To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect battery cables (negative (-) cable first) before proceeding. (00307a) Disconnect negative (-) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00049a) 1. Refer to the Service Manual and follow the instructions given to remove the seat and disconnect the battery cables, negative cable first. Retain all seat mounting hardware. When servicing the fuel system, do not smoke or allow open flame or sparks in the vicinity. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00330a) 2. Loosen the fuel tank. Refer to FUEL TANK REMOVAL in the appropriate section (Carbureted or EFI Engine) of the Service Manual. Direct contact of D.O.T. 5 brake fluid with eyes can cause eye irritation, swelling, and redness. Avoid eye contact. In case of eye contact flush with large amounts of water and get medical attention. Swallowing large amounts of D.O.T. 5 brake fluid can cause digestive discomfort. If swallowed, obtain medical attention. Use in well ventilated area. KEEP OUT OF REACH OF CHILDREN. (00144a) Direct contact of D.O.T. 4 brake fluid with eyes can cause irritation. Avoid eye contact. In case of eye contact flush with large amounts of water and get medical attention. Swallowing large amounts of D.O.T. 4 brake fluid can cause digestive discomfort. If swallowed, obtain medical attention. Use in well ventilated area. KEEP OUT OF REACH OF CHILDREN. (00240a

HARLEY DAVIDSON XL PULLBACK HANDLEBAR KIT INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 31-03-2011

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Installation Removing the Existing Front Brake Line To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect negative (-) battery cable before proceeding. (00048a) 1. Refer to the Service Manual and follow the instructions given to remove the seat and disconnect the negative battery cable. Retain all seat mounting hardware. Direct contact of D.O.T. 5 brake fluid with eyes can cause eye irritation, swelling, and redness. Avoid eye contact. In case of eye contact flush with large amounts of water and get medical attention. Swallowing large amounts of D.O.T. 5 brake fluid can cause digestive discomfort. If swallowed, obtain medical attention. Use in well ventilated area. KEEP OUT OF REACH OF CHILDREN. (00144a) 2. See Figure 1. Open the bleeder nipple cap on the front brake caliper. Obtain a length of plastic tubing. Install one end of the tubing over the caliper bleeder valve (1). Place the free end of the tubing into a suitable container. Open the bleeder valve about 1/2-turn and pump the front-brake hand lever to drain the fluid out of the front brake system. Do not reuse brake fluid. NOTE Cover the front fender and the front of the fuel tank with clean shop towels to prevent scratching. Damage to the finish could result. Avoid leakage. Be sure gaskets, banjo bolt(s) and clutch line are clean and undamaged before assembly. (00329a) 3. Disconnect the brake line from the front brake caliper and the front brake master cylinder assembly. Discard the brake line sealing washers, but retain the banjo bolts. The brake line kit contains all new sealing wash- ers. CAUTION 1 CAUTION 1 WARNING 1 WARNING 1 WARNING ® Kit Number 56021-04B 1 of 6 Figure 1. Draining Brake Fluid i01986 i05811.tif 1 1. Caliper bleeder valve NOTE Carefully compare the new brake line to the old line before removing the old linefrom the motorcycle. Make sure the banjo fittings on the new brake line will be oriented the same as the fittings on the old line. 4. Make note of the front brake line routing and the orientation of the banjo fittings, then unfasten the brake line clamps at the right side of the front fork upper bracket and the underside of the front fork lower bracket, and remove the brake line assembly from the vehicle. Save the upper clamp and all attaching parts, but discard the brake line.

HARLEY DAVIDSON CHROME REAR BRAKE RESERVOIR COVER KIT INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 29-03-2011

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INSTALLATION 1. Remove and discard the screw and washer holding the rear brake master cylinder reservoir to the motorcycle frame. 2. See the Figure 1. Obtain the chrome screw (2) and washer (3) from the kit. Place the washer onto the screw threads. 3. Position the chrome rear brake reservoir cover (1) over the reservoir, lining up the holes. Fasten with the chrome screw and washer using the T27 TORX® key (6) from the kit. Tighten securely. 4. Slowly unscrew the original reservoir cap. Note the orientation of the reservoir gasket and the gasket collar, which may come off with the cap. Discard the original reservoir cap only. Set the gasket and collar aside for re-installation. Direct contact of D.O.T. 5 brake fluid with eyes can cause eye irritation, swelling, and redness. Avoid eye contact. In case of eye contact flush with large amounts of water and get medical attention. Swallowing large amounts of D.O.T. 5 brake fluid can cause digestive discomfort. If swallowed, obtain medical attention. Use in well ventilated area. KEEP OUT OF REACH OF CHILDREN. (00144a) 5. Refer to the Owner’s Manual and follow the procedure to check the brake fluid level. Fill as needed with DOT 5 SILICONE HYDRAULIC BRAKE FLUID. Do not reuse old fluid. Only use DOT 5 hydraulic brake fluid from a sealed container. 6. Set the reservoir gasket back onto the lip of the reservoir and position the gasket collar onto the gasket. 7. Carefully position the new chrome cap (4) over the reservoir and screw it on. Tighten securely. 8. Clean the indented top surface of the new cap with a 50- 50 mixture of isopropyl alcohol and water and let it dry. 9. Peel the paper backing from the Bar and Shield emblem (5). Turn the emblem to the desired orientation and press it firmly into place on the top of the chrome cap. After repairing the brake system, test brakes at low speed. If brakes are not operating properly, testing at high speeds can cause loss of control, which could result in death or serious injury.

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HARLEY DAVIDSON REPLACEMENT BRAKE PAD/PASTE KIT

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Filed Under (Harley Davidson) by admin on 26-03-2011

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REMOVAL Direct contact of D.O.T. 4 brake fluid with eyes can cause irritation. Avoid eye contact. In case of eye contact flush with large amounts of water and get medical attention. Swallowing large amounts of D.O.T. 4 brake fluid can cause digestive discomfort. If swallowed, obtain medical attention. Use in well ventilated area. KEEP OUT OF REACH OF CHILDREN. (00240a) D.O.T. 4 brake fluid will damage painted and body panel surfaces it comes in contact with. Always use caution and protect surfaces from spills whenever brake work is performed. Failure to comply can result in cosmetic damage. (00239b) 1. Remove the brake caliper and pad following the instructions in the service manual. Discard pin and clip. For Kit 41852-08A: Discard brake pads. INSTALLATION Always replace brake pads in complete sets for correct and safe brake operation. Improper brake operation could result in death or serious injury. (00111a) Prepare the Replacement Brake Pads 1. Remove paper backing from the mask. 2. See Figure 2. Carefully align and apply the mask (1) to the non-friction side of the brake pad (Figure 1, Item 2). NOTES Gloves are recommended when applying the brake pad paste to keep hands clean. 3. See Figure 4. Apply paste (6) in the mask holes until the holes are filled with paste. NOTE To prevent brake paste from transferring to other surfaces, do not apply paste thicker than specified. 4. See Figure 3. Wipe away excess paste with scraper (1) until the paste is the same thickness as the mask (2)

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HARLEY DAVIDSON CHROME 1.00 INCH (25.4 MM) DIAMETER HANDLEBAR KITS REMOVAL AND INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 11-03-2011

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REMOVAL To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b) 1. Refer to the service manual and follow the instructions given to remove the main fuse. 2. Remove the outer fairing. See the service manual. 3. Remove the fairing cap. See the service manual. 4. FLHX Models: Handlebar-mounted mirrors (purchased separately) are required for proper installation of this handlebar. Removal of the inner fairing may be required, refer to the service manual. If fairing-mounted mirrors are being removed: Install the two small black plugs and large black plugs (purchased separately) to plug the fairing mirror holes. Direct contact of D.O.T. 4 brake fluid with eyes can cause irritation. Avoid eye contact. In case of eye contact flush with large amounts of water and get medical attention. Swallowing large amounts of D.O.T. 4 brake fluid can cause digestive discomfort. If swallowed, obtain medical attention. Use in well ventilated area. KEEP OUT OF REACH OF CHILDREN. (00240a) D.O.T. 4 brake fluid will dama ge painted and bod y panel surfaces it comes in contact with. Always use caution and protect surfaces from spills whenever brake work is performed. Failure to comply can result in cosmetic damage. (00239b) NOTE Immediately wipe up any brake fluid spillage with a clean, dry, soft cloth. Follow up by thoroughly wiping affected area with a clean, damp, soft cloth (small spills) or washing with a large quantity of soapy water (large spills). Cover nearby motorcycle surfaces with a polyethylene protective sheet to help protect against damage to finish caused by spillage or splashes of DOT 4 brake fluid. 5. Drain the brake fluid from the front brake reservoir and lines per the instructions in the service manual. NOTE Cover the front fender and the fuel tank with clean shop towels to prevent scratching. 6. Models with Radio: Remove the radio. See the service manual. Models without Radio: Remove the storage box. See the service manual. a. The four socket head screws fastening the radio or storage box to the left and right radio support brackets can be accessed through the oblong holes in the fairing brackets. Use a long shank ball-end socket to remove the screws. b. Pull the radio or storage box forward to remove it from the opening in the inner fairing. Remove brake line components carefully. Damage to seating surfaces can cause leakage. (00320a) 7. Remove and retain the button head screw on the underside of the fork stem and bracket assembly that holds the brake line manifold tee. 8. Note the front brake line routing and the orientation of the banjo fittings. Disconnect the brake line from the front brake calipers and the front brake master cylinder assembly. Save the banjo bolts, but discard the two gaskets found at each banjo fitting. See the service manual. 9. Remove the front brake line assembly. NOTES Refer to the parts catalog for this year and model for a replacement OE brake line assembly and clutch cable, if needed. Ask a Harley-Davidson dealer about the selection of Genuine Motor Accessory Custom Braided Clutch Cables and Brake Lines that are available. 10. Remove the front brake master cylinder and clutch lever assemblies from the handlebar. 11. Disconnect the clutch cable from the clutch lever. See the service manual.

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