HARLEY DAVIDSON XL FRONT END LOWERING KIT REMOVAL AND INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 23-02-2011

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REMOVAL Remove Right and Left Forks 1. Place suitable blocking under frame to raise front wheel several inches off the floor. For best results, use a hydraulic center stand on a level surface. 2. See the service manual and remove front wheel, fender and brake caliper. 3. Spray glass cleaner on the fork tube between upper and lower fork bracket to lubricate. 1 2 2 is04050 1. Fork cap bolt 2. Pinch bolt Figure 1. Loosen Pinch Bolt 3 2 1 is00154 1. Vise grip 2. Rubber pad 3. Plastic knob Figure 2. Fork Tube Holder (HD-41177) 4. See Figure 1. While holding the fork slider to prevent the fork from dropping, loosen pinch screws (2). 5. Remove fork tube by sliding the fork tube down and out of the upper and lower fork brackets. 6. Repeat Steps 3-5 to remove opposite fork. -J04713 1 of 5
7. Move forks to bench area. Place suitable drain pan on floor beneath vise. Disassemble Left and Right Fork