HARLEY DAVIDSON HALF HELMET STEREO HEADSET KIT/ AUDIO CABLE CONNECTION OPERATION MANUAL

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Filed Under (Harley Davidson) by admin on 20-04-2011

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AUDIO CABLE CONNECTION 1. See Figure 3. Obtain the larger clip (4) and the coiled headset audio cable (2) from the kit. Install the 3.5 mm stereo jack end of the cable into the clip. 2. Connect the 3.5 mm stereo jack from the headset audio cable to the audio output socket on the Road Tech riser radio, satellite radio or other audio device. Position the clip in the area indicated in Figure 1, and rotate as needed to allow easy insertion and removal of the cable jack and audio output socket. 2 1 is04347 1. For FLHT models 2. For FXD, FXST, FLST, FLHR and FLTR models Figure 1. Clip Location NOTE Ambient temperature should be at least 60 °F (16 °C) for proper adhesion of the clip to the mounting surface. 3. Clean the clip mounting area with a mixture of 50 to 70% isopropyl alcohol and 30 to 50% distilled water. Allow to dry thoroughly. 4. Peel the liner from the adhesive backing of the clip. Carefully position the clip to the mounting surface, and press firmly into place. Hold the clip in position with steady pressure for 30 seconds. Be sure that steering is smooth and free without interference. Interference with steering could result in loss of vehicle control and death or serious injury. (00371a) •Be sure audio connection harness or headset audio cable do not pinch, bind or interfere when handlebars are turned fully to left or right fork stops. 5. See Figure 3. Use the small clip (5) from the kit to retain any excess headset cable to the side of the console. Attach per Step 4. NOTES Allow AT LEAST 24 hours after applying the clip before exposing the area to vigorous washing, strong water spray or extreme weather. -J04930 1 of 2 PERATION 1. Plug in the coiled audio cable at the headset and audio source. 2. See Figure 2. Put the headset on as shown, with the headband across the back of the head, above the neck. Put the helmet on, and fasten securely

HARLEY DAVIDSON DECORATIVE TRIM FOR HEAVY BREATHER INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 18-04-2011

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INSTALLATION NOTES To avoid exposure to grease, oil, dust, dirt and skin oil, do not remove the backing film from the medallion or medallion insert until the moment of application. For maximum adhesive bond, the intake tube surface under and immediately surrounding the medallion must be clean and dry. 1. Clean the surface of the intake tube with a mixture of 50- 70 percent isopropyl alcohol and 50-30 percent distilled water. Allow to dry thoroughly. NOTE Ambient temperature should be 70-100 °F (21-38 °C). 2. See Figure 1. Remove backing film from medallion insert (1) and install on medallion (2). 3. With the backing film still in place, trial fit the medallion (2) to the intake tube. 4. Remove the backing film from the back of the medallion. Press the medallion firmly into position for about five sec- onds. 5. After releasing pressure, avoid direct contact with the medallion for at least 20 minutes. NOTE Allow AT LEAST 24 hours before exposing the air cleaner to vigorous washing, strong water spray or extreme weather. The adhesive bond will increase to maximum strength after about 72 hours at normal room temperature

HARLEY DAVIDSON FRONT FENDER MEDALLION INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 22-03-2011

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Locate the Medallion For XL, Dyna, and FX Softail (includingFXSTDSE): Front Fender Medallion (Kit No. 91194-04) 1. Center medallion on the fender laterally (side to side). 2. Locate the front tip of the medallion 1 3/8 in. (34.9 mm) back from the fender edge, the pin stripe, or two-tone paint line depending on the paint scheme. For Touring and FL Softail: Front Fender Medallion (Kit No. 91195-04) 1. Center medallion on the fender laterally (side to side). 2. Locate the front tip of the medallion 1 3/4 in. (44.5 mm) back from the fender edge, tip trim, tip light, the pin stripe, or two-tone line depending on accessories, trim and paint scheme. Prepare the Fender NOTE For maximum adhesive bond, the fender under and immediately surrounding the medallion must be clean and dry. 1. Clean the surface with a mixture of 50 to 70% isopropyl alcohol and 30 to 50% distilled water. 2. Allow fender to dry thoroughly. NOTE To prevent contamination, apply medallion within minutes. Apply the Medallion 1. With the protective film still in place, trial fit the medallion to the fender and adjust location to accommodate pin striping, two-tone paint, fender tips or lights. NOTE Ambient temperature should be 70 to 100°F (21 to 38°C). 2. Remove the protective film. 3. Carefully locate and center the medallion on the fender. 4. Press the medallion firmly into position. Without shifting the medallion on the fender, push hard with thumbs for about five seconds. 5. After releasing pressure, avoid direct contact with the medallion for at least 20 minutes. NOTE Allow ATLEAST 24 hours before exposing the fender to vigorous washing, strong water spray or extreme weather. The adhesive bond will increase to maximum strength after about 72 hours at normal room temperatures.

HARLEY DAVIDSON FENDER SUPPORT COVER KIT REMOVAL AND INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 25-02-2011

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REMOVAL NOTE Complete all removal and installation procedures on one side before performing on the other side. 1. See Figure 1. Remove rear turn signal assembly (2) following the instructions in the service manual. Save all hardware for installation. 2. Remove the upper shock absorber hardware (3) following the instructions in the service manual. Save all hardware for installation. 3. Remove the rear fender support cover (4) following the instructions in the service manual. Save all hardware for installation. INSTALLATION 1. See Figure 1. Install the rear fender support cover (4) with the stock hardware. Tighten finger-tight. 2. Install the rear turn signal assembly (2) following the instructions in the service manual. 3. Install the upper shock absorber hardware (3) following the instructions in the service manual. 4. Remove the rear fender support cover hardware and apply Loctite Threadlocker and Sealant 243 (Blue) to the threads of the screws. Tighten screws to the specifications in the service manual. 5. Thoroughly clean the mounting surface of the fender support cover with an equal mixture of water and isopropyl alcohol. Peel the paper backing from the new reflector and install reflector (1). Press the reflector firmly. Allow AT LEAST 24 hours after applying the reflectors before exposing the areas to vigorous washing, strong water spray or extreme weather