HARLEY DAVIDSON SOFTAIL LEFT SIDE LEATHER TOOL BOX KIT INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 19-04-2011

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Installation While handling and installing tool box, be careful not to scratch surface. 1. See Service Parts Illustration. Install tool box (1) to mounting bracket (6) using button head screws (2) and washers (5). Screws (2) should be inserted through mounting holes on inside of tool box (1) and then inserted through bracket (6) holes and threaded into weld nuts attached to bracket. 2. Remove and save the two screws that secure left rear fender support to motorcycle frame. 3. Remove two bolts, nuts, and washers that secure debris deflector to motorcycle frame. This will allow you to move debris deflector out of the way when installing new passenger footpeg support bolt. Save hardware for reinstallation. 4. For 1990 to 1999 Softails: If tool box is being installed with passenger footpeg, remove the hex head bolt and left passenger footpeg. Retain footpeg and lockwasher for reinstallation. Discard bolt . If tool box is being installed without passenger footpeg, remove hex head bolt and left passenger footpeg. Discard footpeg. Retain bolt and lockwasher. For 2000 and later Softails: See page 3 . Remove footrest from clevis. Remove clevis from frame by removing cap screw from center of clevis. If tool box is installed with footpegs, keep all hardware. If toolbox is to be installed with footboards, discard hardware. 5. Slide top of mounting bracket (6) between rear fender support and frame. Align top holes in bracket with fender support holes. Align lower bracket hole with footpeg mounting hole in frame. Install the two screws, removed in Step 2, in fender support. Do not tighten screws at this time. 6. For 1990 to 1999 Softails: Place lockwasher retained in step 4 on footpeg support hex head bolt (3) from kit. CAUTION 1 of 3 For 2000 and later Softails with footpegs: Install kit 49352-00 according to instructions included in this kit. Footpeg must fold up at a 45┬░angle (from vertical) toward rear of motorcycle. This angle allows footpeg to fold up if, by accident, it strikes the ground surface when making a sharp turn. Failure to set footpeg to the proper fold-up angle could result in death or serious injury. 7. For 1990 to 1999 Softails: Position footpeg so it folds up and back at a 45┬░angle. Install bolt (3) from kit through frame, tool box bracket (6), and spacer (4), into footpeg, as shown. NOTE If vehicle is equipped with saddlebag support bracket, Part No. 90346-90 or 90346-94, position saddlebag support bracket between tool box bracket and spacer.

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HARLEY DAVIDSON FRONT SPOILER KIT INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 13-03-2011

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Installation NOTE The spoiler in kit number 58882-04BDK is finished with a primer coat. Before installation, have the spoiler painted 1. Mount the motorcycle on a lift table. 2. See the Service Parts illustration. Attach the upper front spoiler bracket (4) to the bosses on the inside front of the spoiler (1) with the two Hi-Lo screws (10) from the kit. Tighten to 15-20 in-lbs (1.7-2.3 Nm). 3. Attach the lower front spoiler bracket (5) to the two weld nuts in the cross bar at the bottom front of the motorcycle frame with two hex head machine screws (6) and split lockwashers (7) from the kit. Torque to 30 ft-lbs (41 Nm). 4. Remove the protective film from the back of the medallion. Carefully center the medallion on the recessed area on the front of the spoiler. 5. Press the Bar and Shield medallion (3) firmly into position. Hold the medallion in place, pushing hard with your thumbs, for about five seconds. Take care not to shift the medallion on the spoiler. 6. After releasing pressure, avoid direct contact with the medallion for about 20 minutes. 7. Place a flat washer (9) on one of the pan head machine screws (8) from the kit. Position the spoiler to the front of the frame. Insert the screw through the large hole in the bottom of the spoiler and thread it into the upper front spoiler bracket, but do not fully tighten at this time. 8. Place a flat washer on each of the two remaining pan head machine screws from the kit. Insert the screws through the slots in the bottom of the spoiler and thread them into the lower bracket, but do not tighten fully. 9. Position the spoiler next to the vehicle frame allowing an equal amount of minimal clearance. Alternately tighten the three screws to 72 in-lbs (8 Nm)

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