Suzuki M 109 WINDSHIELD INSTALLATION AND OWNER'S MANUAL

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Filed Under (Suzuki) by admin on 18-02-2012

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Position the motorcycle securely on its stand or a work stand. Cover the front fender and fuel tank with a cloth to avoid scratches from dropped tools. 1. Use the above diagram toidentify left from right Lower and Upper Mount Brackets. Figure 1 2. Cut each of the clamp spacers in half to make 8 pieces, each 2.5 x 1.55″. 3. Apply one spacer to the inside of each mount bracket. Figure 2 Figure 1 Figure 2 N28201 and N28202 WINDSHIELD INSTALLATION AND OWNER’S MANUAL for Suzuki®M109 Right and Left side of Motorcycle is determined while sitting on the bike. Determine left from right Upper bracket. Washer angles inboard about 5 degrees. Note, Angle distinguishes Right from Left Lower Mount Bracket 1 2 4 3 5 6 8 9 10 National Cycle, Inc. Maywood, IL 60153-0158 USA 708-343-0400 / Fax: 708-343-0625 www.nationalcycle.com / e mail:info@nationalcycle.com Page 1 of 3 10-114056-000 08/07 / Rev B. 03/08 7 3, Left Upper Bracket 4, Right Upper Bracket About 5 0 inboard angle
INSTALLATION Measurements provided for clamp location. From this point you can adjust the brackets 1″ (22mm) higher if you prefer keeping in mind, position of the front nose of windshield should have a minimum of 1/2″ (13mm) clearance from cowling . Figure 3. Right Side Lower Mount Assembly 1. Start on the Right Side of motorcycle. At the top of the fork, place one inner black clamp on the fork tube. Figure 4 2. Hook the RIGHT SIDE lower mount bracket (2) to the inside clamp. Figure 5 3. Slide assembly down fork so bottom edge of bracket is 1.75″ (44mm) from top of lower triple clamp. Adjust bracket so flat in bracket runs parallel with motorcycle. Figure 6 and 7 4. Loosely install one M8 x 16 screw. (6mm Hex Key) Figure 7 Right Side Upper Mount Assembly 5. Place the second inside black clamp on the right fork tube.

TOYOTA URETHANE ADHESIVE SEALANT FOR FIXED GLASS INSTALLATION

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Filed Under (Toyota Manuals) by admin on 23-10-2011

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This bulletin is a supplement to the previous 1986 Windshield Installation Procedure TSB, body number 032, Volume VIII, dated 08-22-86. In order to comply with FMVSS 212 – Windshield Retention and FMVSS 216 – Roof Crush Resistance, the factory uses a Urethane adhesive sealant with bonded strength of not less than 40 kilograms per square centimeter or 569 pounds per square inch for certain bonded windshields and rear windows on Toyota vehicles. A Urethane adhesive sealant of at least equivalent strength must be used to maintain these retension and roof crush standards when windshield glass replacements are performed by either the dealer or an outside glass shop. Since the adhesive kits listed in Toyota Repair Manuals are not available in the USA, this bulletin is prepared in order to supply information regarding locally available equivalent materials. (See Note 3 on page 3.) For more detailed application information, see the attached “Urethane Adhesive Sealant Applications for Toyota Models.” Be sure to follow the sealant manufacturer’s instructions for best results

HONDA GL1800 Windshield Panel Light Installation Manual

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Filed Under (Honda) by admin on 04-03-2011

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Note: Read instructions thoroughly before installing. 1. Place bike on center stand. 2. Remove the following per manual instructions. A. Rear view Mirror (Figure 1) -Remove the meter panel. -Remove the trim clip, screw and mirror cover. -Remove the three screws, bracket and mirror. -Disconnect the turn signal light 3P connector. B. Windshield Garnish (Figure 2) -Remove the left and right rearview mirrors per above instructions. -Remove the two bolts, washers and mounting rubbers. -Release the four bosses from the grommets and remove the windshield garnish. 3. Line up the windshield panel light in the windshield vent opening as shown in figure 3. Mark spots for final application. 4. Remove tape backing and carefully apply light at pre-marked spots. 5. Splice wires to mirror light as follows: a. Black to Ground b. Red to Orange/white wire to left mirror. 6. Reassemble all parts removed

HARLEY DAVIDSON SPORT WIND DEFLECTOR AND WINDSHIELD KITS INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 03-03-2011

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HEADLAMP VISOR INSTALLATION (2004 ONLY) 1 2 is 01467 1. Headlamp 2. Headlamp bracket mounting screws Figure 1. Remove Headlamp Mounting Screws (Left Side Shown) 1. See Figure 1. While holding the headlamp (1), remove the left and right headlamp bracket mounting screws (2). 2. See Figure 5. Obtain the headlamp visor (2) from the kit. 3. See Figure 2. Orient the headlamp visor (1) between the headlamp and headlamp mounting bracket (2) and reinstall the headlamp bracket mounting screws (3) securing the visor and headlamp to the headlamp mounting bracket. 4. Refer to the Service Manual and adjust the headlamp for the correct angle. 2 1 3 is01468 1. Headlamp visor 2. Headlamp mounting bracket 3. Headlamp mounting bracket screw Figure 2. Install Visor Between Headlamp and Mounting Bracket (Left Side Shown) 1 2 3 is03212 1. “RT” or “LFT” marking 2. Hinge-pin head faces up 3. Clamp post socket faces outward Figure 3. Fork Tube Clamp and Post Identification (Right-Side Clamp Shown) WINDSHIELD INSTALLATION 1. See Figure 5. Obtain one of the lower mount kits from the windshield kit carton. Identify the fork tube clamp for right- side (RT) or left-side (LFT) installation as indicated in Figure 3. NOTE The lower grommets (4) have been pre-installed into the Lexan® windshield. 2. Insert the rounded end of the post into the socket in the fork-tube clamp, oriented as shown in Figure 5. Lining up the hole in the end of the post with the hole in the clamp. With a 3 mm hex key, fasten the post to the clamp with the flat-head screw (16) from the kit, and tighten to 6.8 Nm (60 in-lbs ). 3. Place the clamp around the correct-side fork tube with the hinge-pin head facing up. Insert the two longer screws (15) from the lower mount kit through the counterbored holes in the outboard side of the clamp, and thread the screws part-way into the tapped holes in the inboard half. 4. Position the clamp so the top surface is approximately 6 to 13 mm (1/4 to 1/2 inch) below the upper triple-tree, and the hinge pin is straight forward. With a 4 mm hex key, tighten the screws just enough to hold the clamp in posi- tion. 5. Obtain the remaining lower mount kit and repeat Steps 2 through 4 to install the clamp to the opposite fork tube. 6. Obtain the upper mount kit from the windshield kit carton. NOTE The upper grommets (4), socket assemblies (3), windshield mount caps (6) and 5 mm screws (9) have been pre-installed into the windshield. 7. Place one of the handlebar clamps (5) onto one side of the handlebar, in the straight section between the riser and the handlebar controls, oriented as shown in Figure 4. NOTE Temporarily disengage the switch harness retainer from the handlebar to allow installation of the clamp.

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HARLEY DAVIDSON WINDSHIELD KIT REMOVAL AND INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 24-02-2011

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REMOVAL 1. Remove all hardware securing windshield. 2. Remove windshield. INSTALLATION 1. See Figure 1. Remove rubber trim strip from the original windshield and install on the replacement windshield. 2. Put the windshield into position. At each wellnut location use a scribe, or similar pointed tool, to make a pilot hole through the windshield tape where the mounting screw (4) goes into the wellnut (3). Install the mounting screws (4), with the nylon washers (5) and on 2004 models, the rubber washers (6) positioned as shown into the wellnuts (3). 3. Tighten mounting screws from the center to the outside edge on both sides. Tighten screws to 6-13 in-lbs (0.7- 1.5 Nm) . Well-nuts will expand to grip fairing CARE AND CLEANING NOTE Sunlight reflections off of the inside curvature of a windshield can, at certain times of the day, cause extreme heat build-up on motorcycle instruments. Exercise care in parking. Park facing the sun, place an opaque object over the instruments, or adjust the windshield to avoid reflections. Harley-Davidson windshields are made of Lexan. Lexan is a more durable and distortion-resistant material than other types of motorcycle windshield material, but still requires attention and care to maintain. Failure to maintain Lexan properly can result in damage to the windshield. (00230a) Do not use harsh chemicals including rain sheeting products on Harley-Davidson windshields. They can cause dulling or hazing. If you want to use a windshield protectant on your windshield, try Harley Glaze Polish and Sealant (00231a)

HARLEY DAVIDSON WINDSHIELD KIT REMOVAL AND INSTALLATION INSTRUCTIONS

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Filed Under (Harley Davidson) by admin on 05-02-2011

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and later FLTR Black wind deflector 57957-98 Fits 1998-2003 FLTR (Domestic) Standard height clear 57958-98A Fits 1998-2003 FLTR Plus 3″ taller, clear 58009-98A Fits 1998-2003 FLTR (International) Standard height, clear 58246-99A Fits 1998-2003 FLTR Low profile smoked 58453-98A Fits 1998 and later FLTR Smoked and contoured low profile 58753-01A Kit Contents Table 2. Kit Contents Part Number Description Quantity Not Sold Separately Windshield 1 There are no Service Parts available with this kit. REMOVAL 1. Remove all hardware securing windshield. 2. Remove windshield. INSTALLATION 1. See Figure 1. Remove rubber trim strip from the original windshield and install on the replacement windshield. 2. Put the windshield into position. At each wellnut location use a scribe, or similar pointed tool, to make a pilot hole through the windshield tape where the mounting screw (4) goes into the wellnut (3). Install the mounting screws (4), with the nylon washers (5) and on 2004 models, the rubber washers (6) positioned as shown into the wellnuts (3). 3. Tighten mounting screws from the center to the outside edge on both sides. Tighten screws to 6-13 in-lbs (0.7- 1.5 Nm) . Well-nuts will expand to grip fairing.

Kawasaki Mule 610 Windshield Installation And Operations Manual

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Filed Under (Kawasaki) by admin on 25-10-2010

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Seizmik Hybrid Roof Frame Kit Contents: A. Windshield Mount Top Brackets and Hardware (2) B. Windshield Clamps and Hardware (2) (not shown) C. Windshield (1) (not shown) A B C D E F G H I J K L M Note: All hardware and brackets may not be shown in this view. Windshield Top Mount Hardware Includes: A. M6x22mm Socket Head Bolts (4) B. M6x12mm Socket Head Bolts (4) C. M8 Standard Flat Washers (4) D. Compression Sleve (2) E. M8x18mm Socket Head Bolt (2) F. Windshield Stay Assembly (2) G. 1.875″ Bar Clamp Half (4) H. Windshield bracket (2) I. Windshield clamp plate (2) J. Windshield clamp gasket (4) K. M6x25mm hex head bolt (4) L. M6 flat washer (8) M. M6 hex lock nut (4) Windsheild Lower Clamp Hardware (not shown) Includes: A. M6 x 40mm Zinc Coated Hex Head Bolt (2) B. M6 Standard Flat Washer (4) C. M6 Zinc Coated Nut (2) D. M6 Wide Flange Nut (2) E. 2″ Tube Clamp (2) F. 2″ Rubber Grip Strip (2) 3 Installation Instructions: Use the passenger side clamp to ensure proper positioning. The clamp should be positioned as shown. The driver’s side clamp should be even with the passenger’s side

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